overview
Polycrystalline Diamond PCD Insert:
PCD (Polycrystalline Diamond) is a synthetic diamond product that is produced by sintering together selected diamond particles with a metal matrix, using sophisticated technology. The diamond and matrix, when sintered together under high temperatures and pressures, creates a PCD tool blank that is high in uniform hardness and is abrasive resistant in all directions. PCD Inserts is made of PCD tips( cutting from PCD blank) and a carbide substrate.
Diamond Tool Re-lapping / Polishing/Re-shaping
We supply service for re-lapping and polishing the diamond tools to increase tool life and performance. The tools can be re-polished about 60-70 times.We have more than 150 trained technicians who can offer fast re-polishing service for diamonds tools.For more details,please contact our sales.
We also provide consultation service in setting up new production line for jewellery making. With about 30 years of experience in the jewellery manufacturing industry. We have rich experience for jewellery making. We have full range of diamond tools that used for jewellery cutting and texturing.
PCD milling cutter adopts polycrystalline diamond polishing treatment, the use of diamond friction coefficient is low, and non-ferrous metal affinity is small, can prevent metal and tool bonding together, suitable for processing watch accessories, mobile phone digital products workpiece, aluminum highlights, gold and silver jewelry, optical parts, military, auto parts and other precision and ultra-precision machining industry. Our professional custom, all kinds of specifications and sizes can be customized.
Selection of ultrafine particles of high quality bar material, processing using imported five-axis tool grinding machine, strict tool inspection standards to ensure the consistency of tool size and runout.
The uneven U-shaped groove design makes the chip discharge space larger, more smooth, suitable for large feed cavity machining, end edge insertion and milling processing. Finishing, no Yin and Yang surface, vibration, bright line.
The front tool surface polishing makes the workpiece surface finish higher, the sharp Angle protection greatly enhances the rigidity and shock resistance of the tool, reduces the tool break, prolongs the tool service life, reduces the number of tool changes, and improves the processing efficiency.
The new double back Angle design enhances the wear resistance, shock resistance, anti-cracking edge of the tool and prolongs the service life of the tool.
MCD Recommended Cutting Condition | |||
Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
Grade | Work-piece material | Hardness | V(m/min) | F(mm/rev) | Ap(mm) |
CBN | Gray cast iron | HB170-300 | 500-1500 | 0.1-0.4 | 0.1-1.5 |
Nodular cast iron | HB240-300 | 200-400 | 0.1-0.4 | 0.1-0.5 | |
Alloyed cast iron | HB240-300 | 150-300 | 0.05-0.4 | 0.1-0.5 | |
Fe-based P/M | HRC45-50 | 50-150 | 0.05-0.4 | 0.05-0.5 | |
Hardened steels | HRC55-65 | 80-200 | 0.05-0.2 | 0.05-0.2 | |
Heat-resistant alloys | 50-200 | 0.05-0.2 | 0.05-0.2 | ||
PCD | AI and AI alloys | 200-3000 | 0.05-0.5 | 0.05-1.0 | |
Non-mentals Cemented | 100-500 | 0.05-0.5 | 0.05-1.0 | ||
Carbide | 20-30 | 0.05-0.2 | 0.05-0.2 |
Product Name | PCD/CBN/MCD/ND Inserts High Quality Diamond Inserts |
Suitable Material | Gold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel |
Type | PCD/ MCD/ ND/ CVD/ CBN |
Features | No burs, high precision, good surface effects and high cutting efficiency and long work time |
Advantages | Factory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first |
Brand | Joeben |
Welcome and congratulations!You found us a professional factory! | |
Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
4. HS Code reference for you to control everything:8207709000. | |
5. Mixed size and types in one batch available. | |
6. For distributor,we can label your brands on cutters and plastic box. | |
Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
Samples Service | 1. Some items free samples for you. |
2. Free samples but pay shipping cost. | |
3. Lowest shiping fee for you to choose. | |
4. Order to us,sample fee will be refund to you. | |
5. Become our VIP clients,free samples for you! | |
6.OEM samples are hot welcome. |
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Our advantage:
ATTACTION: