Mild steel, stainless steel, aluminium, brass and copper fiber laser cutting machine
(dual-exchange table model)
Highly automation:
This machine adopts digital control, you only need to use CAD to draw the picture and import to specialized software, laser cutting machine can cut out the artifacts you need, moreover there is intelligent typesetting function, thus can save raw material costs to the greatest extent.
High cutting efficiency:
Due to the transmission properties of laser, laser cutting machine has equipped with many sets of CNC work bench to realize numerical control.
You only need to change the CNC program to cut different shape, as well as for two-dimensional cutting, and three-dimensional cutting,there is no contact for work piece and laser head, so there is no tool wear.
Machine No need to change "tool" for different shapes parts processing, only need to change the output parameters. Laser, low noise, small vibration, and no pollution while cutting.
Machine real cutting samples display for reference
The advanced performance of our 2000W high power fiber Laser Cutting Machines
Suntop laser switching flatforms fiber laser cutting machine is one of laser equipments that manufacturered with typical fiber laser cutting machine performance advantages, it used for high efficiency cutting demand, For high power fiber laser cutting machine, we adopt the imported USA nLIGHT brand fiber laser generator which the lifetime up to 100,000 hours, with the capacity to cut all kinds of metals, including some high reflective materials, such as aluminium, brass, copper etc....
This machine adopt a double-platform interchangerable, to ruduce time in the cutting process unloading, so as to enhance cutting efficiency, while standard closed-en housing, effectively prevent ash and dust, isolate noise interference, the water chiller has good safety protection function, such as over temperature, lack phase,pressure, waterbreak, undervoltage, overload, etc. With stable performance, satisfied the cooling requirement of laser source.
The machine tool includes loading area and processing area, standard configurationis changeable working
tables, auto change the workpiece between processing area andloading area by motor, convenient to upload
and download,With the design of changeableworking table, could prepare the next uploading while processing,
highly improved working efficiency, the leading cutting processing, which can meet all kinds of shapes precisde cutting, such as: 4mm thick carbon steel can be achieved 2mm diameter hole cutting.
2000W USA nLIGHT fiber laser generator photo:
Machine Applicable Industry
It is widely applied in industrial pipeline processing, explosion-proof equipment, military industry, chemical industry, oil exploration, lamps and lanterns, metal processing, ironware, building, etc.
Machine main specifications:
Model | ST-FC3015-1000 | ST-FC3015-1500 | ST-FC3015-2000 |
Laser source medium | Fiber laser with lifetime more than 100,000 hours | ||
Cutting range(L*W) | 3000mm × 1500mm | 3000mm × 1500mm | 3000mm × 1500mm |
Z axle stroke | 150 mm | ||
Max cutting speed | 40m/min | 42m/min | 45m/min |
Max positioning speed | 140m/min | ||
Machine accelerated speed | 1G | ||
Cooling form | water cooling | ||
Laser wavelength | 1070nm | ||
Output power of laser source | 1000W | 1500W | 2000W |
Min. cutting gap | ≤0.1mm | ≤0.125mm | ≤0.125mm |
Positioning accuracy of X, Y and Z axles | ±0.03 mm | ||
Repeated positioning accuracy of X, Y and Z axles | ±0.02 mm | ||
Thickness of cutting material (according to material) | 0.2-8mm | 0.2-12mm | 0.2-20mm |
Drive model | Imported servo motor | ||
Power requirement | 380V,50/60Hz | ||
Working temperature | 5ºC-45ºC | ||
Continuous working time | 24 Hours | ||
Machine weight | About 7950Kgs | ||
Outer dimension | 9028mm x 3741mm x 1910mm ( L*W*H) | ||
Total protection level of power supply | IP54 |
Model of Laser Source | Fiber laser | CO2 laser | Disc laser |
Electro-optical Conversion Efficiency | 30% | 10% | 15% |
Max. Output | 50Kw | 20Kw | 8Kw |
BPP(4/5Kw) | <2.5 | 6 | 8 |
Life of Diode Pumped | >100,000 | NA. | 10,000 |
Occupied Area(4/5Kw) | <1M2 | 3M2 | >4M2 |
Maintenance | no need | need | Often |
Soft Processing | more suitable | unsuitable | suitable |
Stability | best | good | good |
Absorption rate%--steel | 35 | 12 | 35 |
Absorption rate%--aluminum | 7 | 2 | 7 |
Replaced Parts | High brightness semiconductor laser broadband single core, more than 100,000 hours of pump. Damage to one of the semiconductor does not affect the normal work of the laser, but less and less power, because each semiconductor pump sources are used to separate each other. | Laser work requires gas supplement, reflection lens replacement. | Semiconductor Bar (array) maximum pulse model 5000 hours or 10000 hours continuous mode. Laser use the pump sources are used in the process of often need to change, each time change need to be between $200,000-230,000 |
2000W Machine’s cutting thickness and corresponding cutting speed for reference
Material type | Thickness (mm) | Cutting speed (Meter/min) | Cutting gas | Nozzle diameter (mm) |
Stainless steel | 1 | 34 | Air | 1.5 |
2 | 17 | Air | 1.5 | |
3 | 10 | Air | 2 | |
4 | 5.5 | Air | 2 | |
5 | 4.5 | Air | 2 | |
6 | 2.7 | Air | 2 | |
7 | 2.2 | Air | 2 | |
8 | 1.8 | Air | 2 | |
9 | 1.3 | Air | 2 | |
10 | 1 | Air | 2 | |
Carbon steel | 1 | 34 | O2 | 1.2 |
2 | 20 | O2 | 1.2 | |
3 | 8.5 | O2 | 1.2 | |
4 | 6.7 | O2 | 1.2 | |
5 | 5.2 | O2 | 1.2 | |
6 | 4 | O2 | 1.5 | |
7 | 3.7 | O2 | 1.5 | |
8 | 3.2 | O2 | 1.5 | |
9 | 2.8 | O2 | 1.5 | |
10 | 2.4 | O2 | 1.5 | |
16 | 1.2 | O2 | 2.0 | |
20 | 0.6 | O2 | 2.0 | |
Suntop fiber laser cutting machine main cutting functions:
No. |
Functions |
Main Descriptions |
1 | Height following | Torch move up and down according to plate height |
2 | Power control | Laser power controlled according to slope |
3 | Reverse function | Reverse to execute NC program |
4 | Breakpoint return | Return to breakpoint after recovery |
5 | Multi piercing | Pulse, blasting, progress, high-speed |
6 | Lead line | Set lead line parameter |
7 | Auto edge-finding | Find cutting piece coordinate automatically |
8 | Leapfrog function | Leapfrog to improve cutting efficiency |
9 | Common line | Common line to improve the cutting efficiency |
10 | Marking function | Machine can do any shape laser engraving on plate |
11 |
Nesting function | Software can array the cutting pieces automatically, it can save both the materials and the labor energy |
12 |
Auto alarm | When machine has problem or some parts doesn’t work, the software will show the exact error code from which the operator can know the exact problems and will fix it very easily and quickly. |
Machine rough running cost:
A)Total power consumption
Machine parts | Power (KW) | Power consumption(KW/H) | Note |
Laser generator | 4 |
≤13.4*60% = 8.2 | Due to the electricity cost different in every country, so I can only give total power consumption, couldn’t give total electricity price cost |
CNC machine tool | 5.8 | ||
Water chiller | 3.6 |
B) Machine gas consumption
Gas type | Consumption (L/hour) | Remark | Note |
Oxygen | 6L/Hour | Calculated based on 1mm carbon steel sheet | Due to the gas price different in every country, so I only can give the rough gas consumption per hour |
Nitrogen | 20L/Hour | Calculated based on 1mm stainless steel sheet |
C) Machine consumable parts
Consumable parts name | Life time ( hour) | Unit price (USD/piece) | Total cost (USD/hour) | Note |
Protection mirror | ≥240 | 60 | 0.25 | If the working environment is good, the consumable parts lifetime will be more longer |
Nozzle | ≥600 | 35 | 0.058 | |
Total | USD0.3 /hour |
D) Machine rough total running cost:
Item | Power consumption (KW/hour) | Consumable parts
| Gas consumption | Note |
O2 gas cutting | 13.4 | USD0.3/hour | 6L/hour | Based on 1mm carbon steel |
N2 gas cutting | 13.4 | USD0.3/ hour | 18L/hour | Based on 1mm stainless steel
|
Remark: if use the compressed air to cut stainless steel will save much gas cost.