Automotive Reaction Injection Molding new RIM rapid small batches manufacturing

Reaction Injection Molding (RIM) quick details:

Reaction Injection Molding is a low pressure, low temperature process used to mold many types of plastic parts. This process is typically used for the medical equipments/devices, industrial and automotive interiors and exteriors. RIM is often utilized for the molding of strong, lightweight parts that are easily painted. The rigid materials used by KAIAO come with a UL94V-0 rating PP & ABS for flammability.

The RIM molding material utilized by KAIAO is a two-component system which consists of polyol and isocyanate liquids that are mixed at a high pressure and then metered into the closed tool at a low pressure. The material then expands to fill the tool and is ejected in about 5 minutes. After mixing the two components PU, inject the mixture into rapid prototyping mold under room temperature and low pressure. After polymerization, cross-linkage, and curing chemical reactions, physical part will be formed.

Reaction Injection Molding Advantages:

-Large Parts, able to fill molds for very large parts, max.2000mm X 1200mm X 1000mm;

-Encapsulation of Inserts - Inserts of many types can be placed into a mold prior to injection of the RIM material;

-Thick and Thin Walls, flexibility to design parts with significant wall thickness variations;

-Class-A Surfaces by post finishing process;

-Lower Cost Tooling Options than traditional tooling.

Automotive Reaction Injection Molding Applications:

-Automotive Bezels;

-Automotive bumpers;

-Automotive Multiple part complete plastic enclosures;

-Automotive plastic car doors;

-Automotive plastic front and rear housings.

RIM Low Volume Manufacturing Technical Parameters:

OEM/ODM Service:

We make OEM/ODM parts based on your 3D files and 2D drawings, 100+ professional engineers and technicians are here to support you.

Packing:

According to Stardard Export Packing.

Carton box, wooden box, wooden pallet.

Shipping:

- International express in 2-3 days such as UPS, TNT, DHL, Fedex, etc

- Internatioal air: CA, AA, EA, etc

- By sea