3D Surface Flatness Measuring Instrument Flatness Measurement Tool 750KG
Mechanism and Application Characteristics of Coordinate measuring machine:
1. Construction of the instrument:
Designed with workbench of a marble panel base and cantilever mechanism, the instrument is characterized by steady accuracy, good adaptability to working environment, simple, strong, non-deformable and good-looking body structure, and ergonomically designed operating mechanism, and meanwhile is equipped with powerful measuring software and is easy to operate.
2. Main functional configurations of instrument:
This instrument is used in with AUSKY professional automatic measurement software, Aotian special controller,MEAN WELL power supply, Panasonic servo motor drive system, TEO color 650TV CCD, PMS high resolution of 0.7–4.5 folds special high-definition Auto zoom and fixed-focus screen optical lens, LED partition program-controlled light source, import precision Nidec patch grating system, Lenovo computer,LCD monitor,keyboard, mouse, and the digital measurement.
3. Overall Merits:
A. Suitable for measuring applications of multi-variety, complex dimensions and demanding measuring accuracy, with even easy and quick measuring efficacy and enhanced measuring efficiency.
B. The instrument has the following merits with regard to image processing: automatic burrs skip-over, auto generating measurement reports and results statistics, and open for linking to printers, etc., suitable for wide industry applications.
4. Saving cost:
This instrument can achieve multiple functions on the same set of equipment, resulting in saved user costs for repeated purchasing of measurement devices as well as saved labor costs and equipment occupation space. It can meet the needs of user enterprises for greater development in the future and the demand for rapid expansion of product testing to lay sound foundation for users’ quality assurance.
Technical parameters
Paramter and Model | AMP-430 | |
Workbench | Platfom size(mm) | 720X480 |
Glass table size(mm) | 450X350 | |
Load-bearing weight(kg) | 30 | |
Travel | X axis(mm) | 400 |
Y axis(mm) | 300 | |
Z axis(mm) | 200 | |
Image and measurement system | Display resolution(mm) | 1/0.5(Optional) |
Instrument precision(um) | (3+L/200)um | |
Imaging system(CCD) | TEO HD color | |
Zoom objective(X) | High percision automatic zoom lens program control | |
Total video magnification(x) | 30-200X | |
Working distance(mm) | 96mm | |
Light source | LED programmable partiton light source(Coaxial light source optional) | |
Outline dimension(mm) | 980X720X1765 | |
Weight(kg) | 750 | |
Power supply | 220V AC 50HZ |
Configuration List:
Sequence number | Name | Unit | Quantity |
1 | Main body | PCS | 1 |
2 | Instrument table | PCS | 1 |
3 | AUSKY software | PCS | 1 |
4 | video card | PCS | 1 |
5 | Joystick | PCS | 1 |
6 | Dongle | PCS | 1 |
7 | Computer | PCS | 1 |
8 | Liquid crystal display | PCS | 1 |
9 | Aocheng optical calibration block | PCS | 1 |
10 | Precision probe(optional) | PCS | 1 |
11 | Keyboard and mouse | PCS | 1 |
12 | Specification warranty card certificate | PCS | 1 |
Introduction to the software functions:
A. Red out-of-tolerance warning
In case of out-of-tolerance of the measuring result, the specific element and item of element can be displayed, and the
derived EXCEL may the same prompt which item is out of the tolerance.
B. Ample functions of the image window
Can display magnification ratio and scale, and can do simple distance and angle measuring
C. Ample functions of coordinate system
Can establish multiple coordinate systems on the basis of the actual circumstance, can switch flexibly data under all
coordinate systems, can achieve conveniently switchover between straight angle coordinate system and polar coordinate
system, can achieve the save and call-out of different coordinate system, and can display different modes of coordinate system.
D. Convenient program editing and modifying
Enable to modify conveniently light source data, kinetic data, focusing data, program location, measuring height, and
etc., as well as can replace existing elements with new elements.
EAmple tolerance functions
Multiple calculations of size and geometric tolerance available; Allowable for calculating 2D and 3D tolerance, e.g,
geometric tolerance as roundness, cylindricity, linearity, planeness, etc., as well as tolerances as location, parallelism,
verticality, tilt, concentricity, pulsation, etc.
F. Map navigation, scanning and contour tracking software provides powerful navigation functions
Can scan whole map by assigning a starting point and finishing point, and can also import the pictures taken by external
sensors for navigation; The scanning function can be used in reversing function, can designate starting point and
finishing point of the scanning, and special design algorithm; allow to increase scanning accuracy and practicality
through filtering impurities; allow to track open or closed graphics to have contour tracking, so as to obtain desired
contour. Can set number of scanning point, on contour, and software can automatically calculate scanning spacing.
G. Powerful tagging function
Available in multiple tagging types, for example, tagging of Distance, Angle, X Distance, Y Distance, Radius, Diameter,
Arc Length, and etc., allows to change position after tagging is finished, as well as to automatically tag user, that will
remain after program is over.
H. Probe measuring
Powerful functions of software probe measuring enable to character 2D & 3D elements such as height, plane, cylinder,
cone, sphere, ring, etc., and support multiple methods for establishing 3D coordinates system, with rapid and efficient
programming.
I. Composite measuring of probe and image
Composite measuring by complementing probe with image optical system achieves multi-purpose measuring of image
and probe.
J. Workpiece array and array macro function
Such function is applied in automatic image measuring instrument. When a bunch of identical workpieces are placed and
literally equally spaced on one measure fixture, measure one of the workpieces at first, before measure all the
workpieces on the measure fixture. This will not only save the time for edge-tracing measuring, but also simplify the
user program.
K. Laser measuring
Laser measuring sees an increasing popularity in imaging device measuring. Our software is also improved and
optimized responding to the measuring call. We herein introduce as below:
L. Connection and interfacing with laser
Currently, our measuring device can connect with laser of following brands: Keyence, Panasonic, Omron, Miyi, Stil,
ERT, Sunny, and etc. Select the laser and COM you wish to connect with in the Laser List in the Parameter Setting.
(After connection, the measuring method using laser measuring is indicated as below(L: Reading of the line is the
current laser reading, and corresponding interface of laser measuring will also pop up in the Graphic Zone)
M. Synchronization of laser and image
Before laser measuring, first to synchronize the laser and image, before following measuring can be performed. Using a
sample, find a cusp on the picture, before shift the crossline center to such cusp to call out the coordinate value, before
shift the laser spot to such cusp to call out the coordinate value of such cusp, click to confirm to wrap up the
synchronization, to achieve the image programming laser measuring.
(With this, in subsequent measuring process, whatever laser spot mining or imaging spot mining, they can be shifted to
the element center already mined)