High Stability 3D Optical Measurement System Batch Automatic Detection
Mechanism and Application Characteristics of Coordinate measuring machine:
1. Construction of the instrument:
Designed with workbench of a marble panel base and gantry mechanism, the instrument is characterized by steady accuracy, good adaptability to working environment, simple, strong, non-deformable and good-looking body structure, and ergonomically designed operating mechanism, and meanwhile is equipped with powerful measuring software and is easy to operate.
2. Movement of Mechanism:
this measuring instrument is provided with tri-axial automatic control and equipped with import precision Nidec patch grating system, Japan Panasonic servo high-efficiency motor system, Taiwan TBI screw rod, Taiwan HIWIN high-precision guide rail as well as professional measuring software for measurement.
3. Merits with auto-measuring instrument:
This instrument can avoid human error of the “Object Work Piece” as caused by manual measuring, and can as well avoid secondary damage caused to “Object Work Piece” by manual measuring, with ensured mass stability and criteria consistency of the object work piece. This instrument can enhance multi-fold the detecting efficiency in the production process, identify the defects and control over non-yields beforehand in production process, and can meanwhile help lower part of the costs spent on manual detection, and increase the timeliness of product delivery.
4. Applicable scope:
this measuring instrument can be used for dimensional accuracy measurement of various Aerospace, automobile and ship, scientific research and teaching, electronics, hardware and plastic, precision metal stamping plate, screen printing plate, acrylic plate, LCP film, PCB board, LCDTFT, glass cover plate, TP, frame of ultra-large LCD, die cutting, backlight module group, as well as for auxiliary measurements such as reverse engineering graphic R & D, design, drawing editing, laboratory inspection, etc.
5. Main functional configurations of instrument:
this instrument is used in with AUSKY professional automatic measurement software, Aotian special controller,MEAN WELL power supply, Panasonic servo motor drive system, TEO color 650TV CCD, PMS high resolution of 0.7–4.5 folds special high-definition Auto zoom and fixed-focus screen optical lens, LED partition program-controlled light source, import precision Nidec patch grating system, Lenovo computer,LCD monitor,keyboard, mouse, and the digital measurement.
Paramter and Model | AMH1512 | AMH2115 | AMH2515 | |
Workbench | Glass table size(mm) | 1600X1248 | 2200X1548 | 2606X1548 |
Load-bearing weight(kg) | 30 | 30 | 30 | |
Travel | X axis(mm) | 1200 | 1500 | 1500 |
Y axis(mm) | 1500 | 2100 | 2500 | |
Z axis(mm) | 200 | 200 | 200 | |
Image and measurement system | Display resolution(mm) | 1/0.5(Optional) | ||
Instrument precision(um) | (4+L/200)um | |||
Imaging system(CCD) | TEO HD color | |||
Zoom objective(X) | High percision automatic zoom lens program control | |||
Total video magnification(x) | 30~190X | |||
Working distance(mm) | 96mm | |||
Light source | LED programmable partiton light source(Coaxial light source optional) | |||
Outline dimension(mm) | 2390X1830X1850 | 3000X2130X1850 | 3350X2130X1850 | |
Weight(kg) | 3500kg | 6000kg | 7000kg | |
Power supply | 220V AC 50Hz |
Introduction to the software functions:
Software interface
A. Multiple measuring methods, including auto edge-tracing, auto sectional edge-tracing, mouse on-screen point fetch, crossline pointing, proximity pointing, contrast and pinnacle pointing, contour pointing, probe pointing, laser pointing, and etc.
B. Powerful edge-tracing algorithm ensures sampling point accuracy and automatic pixel correction on sampling stability,
where, one stroke will enable automatic pixel correction, needless to shift frequently.
C. Element construction
Element structure technique, offers multiple methods, such as shifting, rotating, extracting, combining, paralleling,
plumbing, mirroring, symmetry, intersecting, tangentially structured elements; Element structure will enable user to
tackle some elements hard to measure, and consequently resulting in increased working efficiency; The compositional
process is to select elements for compositional involvement, select the result element, clear and simple. Options for
composition methods available in form of illustration.
E. Red out-of-tolerance warning
In case of out-of-tolerance of the measuring result, the specific element and item of element can be displayed, and the
derived EXCEL may the same prompt which item is out of the tolerance.
F. Ample functions of the image window
Can display magnification ratio and scale, and can do simple distance and angle measuring
G. Ample functions of coordinate system
Can establish multiple coordinate systems on the basis of the actual circumstance, can switch flexibly data under all
coordinate systems, can achieve conveniently switchover between straight angle coordinate system and polar coordinate
system, can achieve the save and call-out of different coordinate system, and can display different modes of coordinate system.
H. Ample tolerance functions
Multiple calculations of size and geometric tolerance available; Allowable for calculating 2D and 3D tolerance, e.g,
geometric tolerance as roundness, cylindricity, linearity, planeness, etc., as well as tolerances as location, parallelism,
verticality, tilt, concentricity, pulsation, etc.
I. Map navigation, scanning and contour tracking software provides powerful navigation functions
Can scan whole map by assigning a starting point and finishing point, and can also import the pictures taken by external
sensors for navigation; The scanning function can be used in reversing function, can designate starting point and
finishing point of the scanning, and special design algorithm; allow to increase scanning accuracy and practicality
through filtering impurities; allow to track open or closed graphics to have contour tracking, so as to obtain desired
contour. Can set number of scanning point, on contour, and software can automatically calculate scanning spacing.
J. Powerful tagging function
Available in multiple tagging types, for example, tagging of Distance, Angle, X Distance, Y Distance, Radius, Diameter,
Arc Length, and etc., allows to change position after tagging is finished, as well as to automatically tag user, that will
remain after program is over.
K. Probe measuring
Powerful functions of software probe measuring enable to character 2D & 3D elements such as height, plane, cylinder,
cone, sphere, ring, etc., and support multiple methods for establishing 3D coordinates system, with rapid and efficient
programming.