Smart Optical Non Contact Type Measuring Instrument Video Measurement System​

NO1. The mechanism and application characteristics of one-key measuring instrument:

1. Applicable scope of the instrument: The measuring instrument can be applied to all kinds of mobile phones, hardware, plastics, electronics, connectors, die-cutting, PCB board, FPC, glass, screw, and other dimensions of rapid measurement and testing.

2. The main function of the instrument is to cooperate with Aotian fast image measurement software, high-definition color CCD 5 million pixels, large field telecentric lens, specific light source and motor.

3. Cost savings: It can realize multi-function of one machine, greatly reduce the cost of repeatedly purchasing testing instruments for users, and save labor costs and space for the use of repeatedly purchasing testing instruments. It can satisfy the needs of users and enterprises in the future, as well as the rapid expansion of product testing, and lay a good foundation for the quality assurance of users' products.

NO2. Technical parameters:

NO3. Configuration List:

Introduction of Software System

Our company has invested in research and development of fast image processing, concurrent algorithm, precision compensation, system framework and other aspects. We have integrated a set of high-efficiency and high-precision professional visual inspection system to meet the new demand for high-speed online full-scale inspection under the industrial environment of 4.0.

In the development process, we cooperate with foreign third-party professional visual software companies in depth, and can access third-party expansion modules such as high-speed image matching and advanced image preprocessing, which make the software have extensive non-contact industrial measurement expansion functions.

Main features:

a. Complete image metrology software functions: including the measurement of all kinds of 2D element points, lines, circles, arcs, Polylines, spline curves;

b. Complete coordinate system, structure and tolerance calculation function;

c. The function of importing and exporting CAD and offline programming;

d. High-precision sub-pixel interpolation and lens distortion compensation function;

e. Target recognition and image matching module (optional function)

f. In collaboration with other professional machine vision companies, we take the lead in introducing advanced functions such as general machine vision algorithm, image preprocessing, mosaic, morphology, miscellaneous edge and weak edge recognition, gray level variance, color difference discrimination, image template, Blob, bar code, outline recognition and comparison in metrology software; (Optional function)

g. Motion measurement module: supports on-line measurement-level high-precision detection of moving objects. (Optional function)

Example 1:

Circular measuring tool

Example2

Arc measuring tool

Example3

Linear measuring tool

Example4

Setting parameters of measurement parameters are detailed:

1. Edge-seeking points: set fixed number of edge-seeking points, or automatically allocate points according to interval points;

2. Edge Search Range: Search Default Range 30 for Finding Boundary Points

3. Boundary type: black > white; white > black; step point;

4. Side-finding direction: correctable direction; forward or reverse direction

5. Extremum type: By setting this value, the special functions of measuring the maximum outer diameter/minimum inner diameter and mesh boundary of gears can be realized.

6. Noise filtering: Least squares filtering intensity and Gaussian pre-filtering method can be set to eliminate measurement noise.

7. Miscellaneous edge location: For the edge with strong interference noise, three advanced pre-positioning methods are provided: step gray statistics; dynamic template; static template. The real boundary can be measured effectively for the noisy edges.

8. Sub-pixel algorithm: According to the characteristics of light source, sub-pixel compensation parameters can be pre-set to improve the measurement accuracy;

9. Threshold class parameters: adjustable range of weak edge measurement and threshold 8BA1 calculation

Example5

Extreme parameter demonstration:

Metering Tool Window

Metrological tools include complete tools for tolerances of 2D geometric elements and construction operations.

Metering Tool Window

Metrological tools include complete tools for tolerances of 2D geometric elements and construction operations.

distance tolerance

Angular tolerance

true position

Concentricity tolerance

perpendicularity

Parallelism tolerance

Inclination tolerance

Symmetry tolerance

Definition of tolerance: Relevant parameters of all tolerances mentioned above can be defined, such as tolerance name, theoretical value, measured value, tolerance element, reference element, upper and lower tolerance zone definition, tolerance calculation type, common algorithm, material definition, etc