edm wire cutting machine

FR400G New Design

Wire Edm Machine Introduction

Considering the main problems existing in the old type Fast Speed wire cut machine such as low cutting precision, bad surface finishing and slow cutting speed, while the brass wire cut machine is much more expensive and difficult to learn, we develop the second generation Middle Speed Wire Cutting machine based on the technology from Brass wire cut machine, deeply improves the cutting precision, surface finishing (Ra≤0.8um), cutting speed to make the cutting life and technology almost same as brass wire cut machine. But the machine's purchase cost is much lower than brass wire cut machine, the operator who has a little experience of fast speed wire cut machine can use our machine immediately. Comprehensive efficiency is 2 or 3 time as fast speed wire cut machine.

We adopt 6 sets high lever linear guide way on the traveling system including X,Y axis and other running accessories, X,Y axis adopts 2 sets high level ball screw. Wire Swing system: the first company adopt linear guide way, make the travel move smoothly without any obstruction, it make sure the swing without any wear, solve the big obstruction, big wear, etc problem from the V shape guide way.Tape or Angle part: UV axis tape unit has got national patent, patent number:2L2008200332261. Perfect design high lever tape unit, make high accuracy for moving and tape cutting. Wire Tension System: National patent number: 2L200820000226.7. Adopt double direction wire tension system, keep the wire tension with same strength during the working time, which can protect the wire and reduce the wire broken possibility.

Wire Edm Machine Specifications:

1.Molybdenum wire diameter 0.16-0.20mm

2.Accuracy: 0.01mm.
3.Roughness: Ra ≤0.8um

4.Low consumption, material saving.
5.Closed loop glass scales on all four axes for positional accuracy of 0.005mm.
6.Advanced CAD/CAM software with file transfer and translation capabilities.
7.High cutting speed modular is optional.

The wire cutting machine could be contacted to the computer control system,and it is easy to handle.you can draw the shape you want in computer ,and then the machine will cut it out.the machine can produce various parts of machines(such as car ) and models,any electric materials can be processed.

Wire Edm Machine Standard Configuration:

1) Window XP System with Auto-CAD software control System.
2) PANASONIC converter ( Japan Panasonic )
3) "C" Structure HTK Casting Machine Body ( Japan HTK )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on XYZUV 5 axis ( P lever )
6) Hiwin brand ball screw install on XYZUV 5 axis ( C3 lever )
7) Automatic center lubrication system. (Not manual )
8) LED Inside light (Not outside bulb)
9) Automatic double direction wire tension system

Cooperate Suppliers:

Linear guide way and ball screw supplier (HINWIN Taiwan)
Bearing supplier (NSK Japan )
Motor, Driver and Electric accessories supplier ( SIEMENS German)
Electric accessories supplier ( NCC Japan )
Transducer (converter) ( PANASONIC Japan)
Servo driver supplier ( YASKAWA Japan )

Wire Edm Machine Featurers:

1) Parameter is not required to put in, Artificial Intelligence works out perfect parameter
immediately after putting in cutting thickness and wire diameter, Different accuracy based on different workers with different experience will be solved.

2) Roughness: Ra ≤0.8um
3) 3 Time Cutting thickness : ≥200mm
4) Max Machining Speed: 200mm2/min

Factory Situation:

1). More than 1500 Sets Wire Cut Machine can be sold out in Chinese market each year.
2). Over 8000 sets EDM machines installed in China or other countries.
3). 8 steps checking for each machine by more than 25 QCS.
4). 20 years experience on EDM Machines (From 1997) , 300 employees.
5). 20 research personnel for developing new models or accessories.

Wire Edm Machine Parameters