Product Description:

With its advanced technology, the Automatic Immersion Coating Line can produce uniform coatings that are consistent and reliable. This feature is essential in industries that require strict quality control standards, such as aerospace, automotive, and electronics manufacturing.

Furthermore, the Automatic Immersion Coating Line can provide high coating efficiency, making it an excellent choice for high-volume production environments. This Automatic Plating Line can also deliver precise coating control, allowing manufacturers to achieve accurate and repeatable coating results.

The Automatic Immersion Coating Line is also capable of providing long-lasting coating durability. This feature is essential in applications that require coatings to withstand harsh environments or long-term exposure to wear and tear.

Lastly, the Automatic Immersion Coating Line has a high coating capacity, allowing manufacturers to coat large volumes of products quickly and efficiently. This Automatic Plating Line can handle various product sizes and shapes, making it versatile and adaptable to different manufacturing requirements.

In summary, the Automatic Immersion Coating Line is an advanced Automatic Plating Line that can deliver consistent, efficient, and precise coatings with long-lasting durability and high capacity. It is an excellent choice for manufacturers looking to improve their product quality and efficiency while reducing production costs.

Features:

• Product Name: Automatic Immersion Coating Line
• Coating Durability: Long-lasting
• Coating Control: Precise
• Coating System: Integrated
• Coating Efficiency: High
• Coating Environment: Controlled

Introducing the Automatic Immersion Coating Line, also known as the Automatic Plating Line. This product boasts a long-lasting coating durability, precise coating control, and an integrated coating system for high efficiency. Additionally, the coating environment is controlled to ensure optimal results.

Applications:

The Automatic Immersion Coating Line is ideal for a wide range of coating application occasions and scenarios. One of the key features of this product is its adjustable coating thickness, which makes it suitable for coating various types of materials, including metals, plastics, and ceramics. It can be used for coating parts and components of different sizes and shapes, making it a versatile coating solution for industries such as automotive, electronics, aerospace, and medical.

The Automatic Immersion Coating Line is also designed to provide a high coating capacity, which means it can handle large volumes of production. This makes it an excellent choice for manufacturers who need to coat a large number of parts in a short period. The fully automated system ensures that the coating process is efficient, and the integrated coating system ensures that the coating adhesion is strong, resulting in a high-quality finish.

The Automatic Immersion Coating Line can be used for a variety of coating applications, such as electroplating, anodizing, and electroless plating. It is also a cost-effective solution for manufacturers who need to apply coatings in a controlled and consistent manner. The product is easy to operate and maintain, which makes it an ideal choice for businesses of all sizes.

In summary, Huier's Automatic Immersion Coating Line is a fully automated and integrated coating equipment that provides a strong coating system, adjustable coating thickness, and high coating capacity. It is suitable for various coating application occasions and scenarios, making it an excellent choice for manufacturers who need a reliable and efficient coating solution.

It is widely used in furniture manufacturing, electronic products, auto parts, hardware products and other industries.

Function:

The automatic dipping coating production line is an efficient, flexible and environmentally friendly surface treatment equipment. This production line uses automated dipping technology to evenly coat the liquid coating on the surface of the workpiece, improving the surface quality and production efficiency of the product.

Usage:

1. Preparation

1.1 Equipment inspection

Check the power supply: Make sure that the power supply of the production line is normal, and the voltage and frequency meet the equipment requirements.

Check the air source: If the production line requires compressed air, make sure the air pressure is within the normal range.

Check the liquid level: Check the liquid level of the dipping tank, cleaning tank, degreasing tank, etc. to ensure that there is enough paint and cleaning liquid.

Check the temperature: Start the temperature control device to ensure that the temperature of the dipping tank and other heating systems reaches the set value.

1.2 Tool and material preparation

Workpiece preparation: Prepare the workpieces to be processed and sort them by batch.

Coating preparation: Make sure that the coating meets the process requirements, and stir and filter if necessary.

Cleaning liquid preparation: Prepare enough cleaning liquid and degreasing liquid.

2. Loading

2.1 Manual loading

Place the workpiece: Place the workpiece on the loading table and ensure that the workpiece is neatly arranged.

3. Pretreatment

3.1 Cleaning

Enter the cleaning tank: The workpiece enters the cleaning tank with the conveyor, and the surface of the workpiece is sprayed with chemical solution to remove dust and dirt.

Cleaning time: Set the cleaning time according to the process requirements to ensure that the surface of the workpiece is clean.

3.2 Degreasing

Entering the degreasing tank: The workpiece enters the degreasing tank with the conveyor, and the grease and oil stains on the surface of the workpiece are removed by the degreasing liquid.

Degreasing time: Set the degreasing time according to the process requirements to ensure that there is no grease residue on the surface of the workpiece.

4. Dipping

4.1 Entering the dipping tank

Dipping time: The workpiece enters the dipping tank with the conveyor and is immersed in the paint. The dipping time is set according to the process requirements.

Stirring device: Ensure that the stirring device in the dipping tank operates normally to keep the paint evenly distributed.

5. Draining

5.1 Entering the draining area

Draining time: The workpiece enters the draining area with the conveyor, and removes excess paint by natural draining or blowing water.

Draining method: You can choose natural draining or use a blowing device to accelerate the draining process.

6. Drying

6.1 Entering the drying system

Drying temperature: Set the temperature of the drying furnace according to the process requirements.

Drying time: Set the drying time according to the process requirements to ensure that the paint is completely dry.

Hot air circulation: Ensure that the hot air circulation system in the drying furnace operates normally to heat the workpiece surface evenly.

7. Cooling

7.1 Entering the cooling zone

Cooling method: The workpiece enters the cooling zone with the conveyor, and the workpiece is gradually cooled down by natural cooling or forced cooling.

Cooling time: Set the cooling time according to the process requirements to ensure that the surface temperature of the workpiece drops to a safe range.

8. Unloading

8.1 Manual unloading

Removing the workpiece: Remove the processed workpiece from the conveyor line for quality inspection.

Advantage:

Main components

Feeding system

Function: Responsible for conveying the workpiece to the entrance of the production line, which can be manual feeding or automatic feeding by a robot.

Equipment: Feeding table, conveyor belt, robot, etc.

Pretreatment system

Function: Clean and degrease the workpiece to ensure the clean surface of the workpiece.

Equipment: Cleaning tank, degreasing tank, spray device, etc.

Dip coating tank

Function: The workpiece is soaked in the dip coating tank for a certain period of time, and the paint is evenly covered on the surface of the workpiece.

Equipment: Dip coating tank, stirring device, temperature control device, etc.

Draining area

Function: After the workpiece comes out of the dip coating tank, the excess paint is removed through the draining area.

Equipment: Draining rack, draining conveyor belt, etc.

Drying system

Function: Use hot air drying or infrared drying to quickly dry the paint on the surface of the workpiece.

Equipment: Drying furnace, hot air circulation system, infrared lamp, etc.

Cooling area

Function: Some processes require cooling after drying to ensure the stability and performance of the coating.

Equipment: Cooling fan, cooling tunnel, etc.

Unloading system

Function: Unload the processed workpiece from the production line, which can be done manually or automatically by a robot.

Equipment: Unloading table, conveyor belt, robot, etc.

Control system

Function: Including PLC, touch screen, sensor, etc., to achieve precise control of the entire production process.

Equipment: PLC controller, touch screen, temperature sensor, liquid level sensor, etc.

Data index:

Product data indicators

1. Production efficiency

(1) Production capacity: the number of workpieces that the production line can process per unit time, usually expressed in pieces/hour or square meters/hour.

(2) Production rhythm: the time from each workpiece entering the production line to the completion of processing, usually expressed in seconds/piece.

2. Process parameters

(1) Dipping time: the time the workpiece is immersed in the dipping tank, usually expressed in seconds or minutes.

(2) Draining time: the time the workpiece is in the draining area after coming out of the dipping tank, usually expressed in seconds or minutes.

(3) Drying temperature: the temperature during the drying process, usually expressed in °C.

(4) Drying time: the time during the drying process, usually expressed in minutes.

(5) Paint temperature: the temperature of the paint in the dipping tank, usually expressed in °C.

Coating concentration: the concentration of the paint in the dipping tank, usually expressed in g/L or %.

Quality control

Coating thickness: the thickness of the coating on the surface of the workpiece after dipping, usually expressed in μm.

(6) Uniformity: the uniformity of the coating, which can be observed under a microscope or measured by instruments.

Adhesion: The bonding strength between the coating and the substrate, usually measured by a cross-cut test or other methods.

(7) Corrosion resistance: The corrosion resistance of the coating can be tested by methods such as salt spray test.

(8) Environmental performance

(9) Wastewater discharge: The amount of wastewater generated for each workpiece of a certain area, usually expressed in L/m².

(10) Waste gas emission: The amount of waste gas generated during the production process, usually expressed in m³/h.

(11) Waste liquid recovery rate: The recovery and reuse rate of waste liquid, usually expressed in percentage.

Energy consumption: The energy consumed during the operation of the production line, usually expressed in kWh/m² or kWh/piece.

Packing and Shipping:

Product Packaging:

• Automatic Immersion Coating Line machine
• Instruction manual
• Required installation tools and accessories

Shipping Information:

• Shipping method: Freight
• Shipping time: 5-7 business days
• Shipping cost: Calculated at checkout based on weight and destination
• Shipping carrier: UPS, FedEx, or DHL
• Tracking information will be provided via email