Safe parts spraying production line equipment mainly includes the key parts of spraying equipment system, pre-treatment equipment, conveying system, control system and high temperature curing furnace, aiming at achieving efficient and high quality spraying operations .
spraying equipment system is the core of the coating process, which determines the uniformity, thickness and appearance quality of the coating. For safe parts, automatic powder spraying devices can be selected to improve production efficiency and reduce errors caused by human factors. Through precise control of spraying parameters, the coating is uniform and the thickness is consistent, and the problems such as thin spray and missing spray are effectively avoided
The main structure and components of the safe parts spraying production line include pre-treatment equipment, powder spraying (paint) system, curing equipment, suspension conveyor chain, electronic control system and environmental protection system .
1, pretreatment equipment : this is the first step of the spraying production line, used to remove the surface of the safe parts of the oil, rust and other impurities, in order to improve the coating and substrate bonding force. Commonly used pre-treatment equipment are spray, sand blasting, shot blasting, etc., through these ways can complete the process of oil removal, rust removal, decontamination, ash removal .
2. Powder (paint) system : This system is responsible for evenly spraying powder or paint onto the surface of the safe parts. It includes a spray gun, a powder spraying chamber, a powder recovery device and other components. For powder spraying, the commonly used equipment is electrostatic powder spraying machine, which can achieve efficient and uniform spraying effect .
3. curing equipment : The curing equipment is used to heat and cure the sprayed coating to form a hard and wear-resistant film. The commonly used curing equipment is baking box, which can be heated by radiation, hot air circulation and other ways .
4, hanging conveyor chain : the hanging conveyor chain is responsible for transporting the safe parts on the production line, so that it can complete the pre-treatment, spraying, curing and other processes in turn. This system ensures continuity and efficiency of the production line .
5, electronic control system : The electronic control system is the "brain" of the spray production line, which is responsible for controlling the operation of each equipment to achieve automatic production and coordination. Through the electronic control system, spraying speed, spraying distance, curing temperature and other parameters can be precisely controlled to ensure the quality of the coating and production efficiency .
6. environmental protection system : The environmental protection system is used to deal with pollutants such as waste gas, waste water and waste residue generated in the spraying process to protect the environment and the health of employees. Commonly used environmental protection equipment include activated carbon filter box, UV photooxygen catalytic combustion device, etc., which can effectively remove harmful substances produced in the spraying process
1. High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.
2.style.
3. High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.
4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.