Double Lanes European Standard Nespresso Coffee Capsule Filling Sealing Machine Nespresso Capsule Filling Maker

Description of the filling sealing machine nespresso capsules

Main features

> Two sealing stations.

> simple, easy to learn and start up.

> Machine framework use SS304, with plexi glass doors and automatic stop when door open (protect operator).

> High accurate motor driven by servo motor.

> PLC controller and real-time monitoring.

> Upgrade type Nitrogen system: flush capsule when outside sealing(Remained Oxygen Level as low as 5%)

> No cup no filling and no sealing (continues production no pause)

Applicable Range

Extended to be able to do two times roll cut and seal, Suitable to fit for ground coffee, powders, herbal tea.Typical for: Nespresso with bottom filter paper, nespresso coffee with inner filter film.

Standard functions and optionals> Auto load empty capsule and sensor check.

> Bottom filter film seal(for Nespresso and Lavazza capsules)

> Filling material(±0.1g)

> Hopper material reloaded by vacuum conveyor lifter.

> Auto clean the cup edge.

> Inner film seal and cover the coffee

> Grab foil lid and place ready on cup.

> Check lid in position and seal (flat seal or ring curve seal)

> Finished capsule grab out.

> Automatic count production quantity.

> Automatic alarm to remind operator

Optional:> UV lamp sterilize

> High precise liquid flavoring pump

> Auger conveyor lifter (replace the vacuum conveyor)

> Finished capsule checker weigher and reject unqualified

> Internet port connection, remote control and online upgrade.

Main features of the filling sealing machine nespresso capsules
• High strength and high precision of the chain wheel, gearbox, bearing and dividing box determine the fast, stable and accurate operation of the machine. That's why the service lifetime and the pleasant rhythm can be prolonged;

• The high-quality pneumatic components make the air circuit of the machine run stably. The stable air pressure and the even air flow inside the machine greatly avoid the failure, namely can greatly improve the production capacity and guarantee the service lifetime of the machine;

• Capsule sorter and lifting and conveying system greatly save labor costs;

• Electromagnetic storm has largely solved the problem of static electricity in the process of powder packaging, resulting in the failure of packaging process;

• The peristaltic pump drop filling device is ready for adding liquid flavors in the capsule in the future;

• The second strengthen heat sealing. It eliminates the risk of defective products entering the market, even if the first heat seal fails;

• The online weighing device feeds the data back to the PLC in real time, identifies the defective products and automatically eliminates them;

• Discharging over-turning device prepares for the following packaging of the capsule, bagging or cartoning;

• Automatically counts the output of the finished capsules;

• Roll film cutting and sealing system with high-precision fine tooth cylinder blade can realize online cutting and sealing at the same time. The sealing deviation is within 0.1mm. With the identification mark system, servo motor drives roll film expansion and dragging precisely;

• With nitrogen filling device, it creates a low-pressure environment. When the nitrogen source pressure and flow rate meet the conditions, the residual of Oxygen will be reduced to less than 1% in the capsule, so that the fresh coffee is sealed and wrapped by highly pure nitrogen;

• The remote control system, to a great extent, solves the problem of international PLC and HMI inconsistency of the software installed on the PC side, what's more, the failure of not only the update of the program, but the inspection and backup of the machine caused by the Internet can be dealed with. Moreover, the customer can observe the condition of the parameter value of the machine, the failure rate of the machine, the production efficiency and so on in real time every day through the mobile app;

Parameters of the filling sealing machine nespresso capsules

Procedures of the filling sealing machine nespresso capsules

capsules vertical loading

UV lamp to kill the bateria in the environment

servo motor controlled auger filling, you can set the filling weight by yourself

tamp the powder and clean the top rim of the capsules

nitrogen flushing system and protect device

cut roll films

heat sealing

capsules automatically output by the robot arms

1.8m long conveyor belt