Steel Glazed Tile Roof Panel Roll Forming Machine with Automatic PLC Control
Roof Panel Roll Forming Machine Detailed Description
Function: cutting action is controlled by PLC. The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Power supply: hydraulic station;
Frame: welding steel frame;
Stroke switch: non-contact photoelectric switch;
Cutting after forming: cut the sheet after roll forming to required length;
Length measuring: automatic length measuring.
Automatic length measurement: a set of length measurement tooling, gently pressed on the surface of steel plate, rolling with the moving speed of steel plate, inductive length measurement, length error easy to be corrected.
Automatic measurement;
PLC is used to control length and quantity. When the required quantity is reached, the machine will automatically cut to the length and stop;
Control panel: button switch, LED display length and quantity;
Length unit: mm;
Motor overload, system overcurrent, short circuit protection function;
Displays the total length and total yield.
Working Process Flow of Roll Forming Machinery
Decoiler→ Feeding → Roll forming → Hydraulic cutting → Output table
Roll Forming Machine Technical Parameter Requirements
Main moter power | 4 kw |
Hydraulic station power | 3 kw |
Shearing die | Gr12 |
Sprocket | P-25.4 |
Transmission mode | Chain |
The bearing capacity of manual decoiler | 5 tons |
Sprocket chain specifications | 0.6 inch |
Roller station | 10-15 rows |
Main frame structure | 350H steel |
Diameter of principal axis | 75mm |
Material of roller | 45#steel hard chrome Hardness HR55°—57° Solid shaft |
Processing speed | 10-15m/min |
Thickness | 0.2-0.7mm |
Feeding material width | 600mm-1250mm |
1. | Dimension | 5800*1600*1400mm |
2. | Weight | 7000KGS |
3. | Motor Power | 7.5KW*2 sets |
4. | Hydraulic Power | 2.2KW |
5. | Voltage | 380V/50HZ/3PH (according to your requirements) |
6. | Forming Stations | 13 |
7. | Forming Speed | 8-14m/min |
8. | Effective Width | 300mm,400mm,500mm |
9. | Material of Width | 470mm,575mm,680mm |
10. | Material of AL-Mg-Mn,Galvanized Sheet Thickness | 0.4-1.0mm |
11. | Material of Colored Prepainted Sheet Thickness | 0.5-0.8mm |
12. | Material for All Roller | high grade no.45 forged steel,plated hard chrome and polished the rollers |
Roof Panel Roll Forming Machine Components
Item | Name | Qty |
1 | Manual Decoiler | 1 set |
2 | Feeding platform with hand cutting system | 1 set |
3 | Main forming system | 1 set |
4 | Hydraulic cutting system | 1 set |
5 | Hydraulic pump station | 1 set |
6 | Electrical motor | 1 set |
7 | PLC control system | 1 set |
8 | Touch screen operation | 1 set |
9 | Finished products receive table | 1 set |
10 | Safety shield(optional) | 1 set |
Technical Parameters of Roof Panel Roll Forming Machinery
NO | Item | Description |
1 | Product' sizes | According to customer's request |
2 | Processing material | GI |
3 | Processing thickness | 0.6-1.2mm |
4 | Main motor power | 7.5kw |
5 | Power of hydraulic station | 7.5kw |
6 | Quantity of roller stations | 20 |
7 | Production speed | Approximate 15-25 m/min |
8 | Diameter of shafts | Φ80mm |
9 | Material of rollers | Cr12 steel with vacuum heat treatment HRC57°-60° |
10 | Material of shafts | 45# steel quenched and tempered |
11 | Material of cutting blades | Cr12 mould steel with quenched treatment |
12 | Size of machine | Approximate 7500mm(L)×160mm(W)×1800mm(H) |
13 | Theoretical weight | Approximate 7000KGS |
14 | Driven method | Chain transmission |
15 | Brand of PLC | Yaskawa |
16 | Cut mode | Hydraulic profile cutting |
17 | Power supply | 380V 50HZ 3Phases or at buyer's requirement |
All Kinds of Color Steel Tile