High Speed Automatic C Z Purlin Roll Forming Machine with Punching
Main Features of Purlin Roll Forming Machine
1. One set of interchange purlin roll forming machine can produce C Z U profiles.
2. Produce different purlin channel sizes without changing rollers or spacers.
3. It is not necessary to change cutter for different sizes.
4. Produce different profiles need change rollers and cutting blade.
5. Easy operation, low maintenance cost, high efficiency.
6. Punch holes can choose at any position of purlin web side and flange side.
Main Devices of Roll Forming Machine
No | Items | Qty | Remark |
1 | De-coiler | 1 set | |
2 | Leveling | 1 set | |
3 | Roll Forming Device | 1 set | |
4 | Punching Device | 1 set | Optional |
5 | Cutting Device | 1 set | |
6 | Guarding Cover | 1 set | Optional |
7 | Control System | 1 set |
Technical Parameters of CZ Purlin Roll Forming Machine
No | Items | Technical Parameters | |
1 | De-coiler | Width of Strip | ≤500mm; |
Thickness of Strip | ≤3.2mm; | ||
Inner Diameter of Coil | ф460-560 mm(according to customer’s requirements) | ||
Outer Diameter of Coil | φ1500mm;Loading Weight:≤5T | ||
Expand Way | Hydraulic,Manual | ||
2 | Roll Forming | Forming Station | 15 Stations |
Driven | Gear boxes | ||
Pitches of Passes | 600mm | ||
Max. Width of Strip | 500mm | ||
Max. Thickness of Strip | 3.2mm | ||
Roller Shafts | Φ80mm ,40Cr (quenching and tempering) | ||
Roller Material | Gr15,Hardness HRC58° | ||
Main Motor Power | 45KW | ||
Leveling Device | 7 rollers leveling, 1 set | ||
Turk heads | 1 set | ||
3 | Cutting Device | Cutting Way | Hydraulic |
Cutting Accuracy | Length Encoder Control Full Length (±2MM) | ||
Material of Cutting Blade | Cr12MoV | ||
4 | Unloading | The blanking rack is welded with channel steel. The conveying drum is installed on the channel steel. The workpiece is pushed into the finished product collection frame by cylinder on the roller rack. | |
Manual blanking structure | Rollers | ||
5 | Control System | 1. The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication. 2. There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety. 3. There is a manual operation panel next to the operator to facilitate the operation of the workers. |
Electric Elements Brand
No | Items | Brand | Remark |
1 | PLC | Mitsubishi | |
2 | HMI | WEINVIEW | |
3 | Electric Elements | Schneider | |
4 | Bearing | HRB/LYC/ZWZ | |
5 | Main Motor | China Brand- Xin Dali |