Automatic CZ Steel Section Channel Purlin Roll Forming Machine with Gearbox Driven
Purlin Roll Forming Machine Description and Features
1. In order to meet the requirements of the rapid construction of the main steel structure, a stable platform is provided in a short period of time, and the construction method of laying steel plates in multiple layers and pouring concrete plates in layers is adopted.
2. Using the floor slab as the tensile reinforcement of the concrete slab can improve the rigidity of the slab and save the consumption of steel and concrete.
3. The embossing on the surface of the profiled steel plate makes the maximum bond force between the plate and the concrete, and makes the two combined with the stiffener, so that the plate system has a higher strength.
4. Under cantilever condition, the length of the slab that can only be suspended as a permanent formwork can be determined according to the cross-sectional characteristics of the slab.
Item | Parameters Hydraulic drive/Servo drive |
Main motor power | 22KW/22KW+5.5KW |
Hydraulic pressure | 16Mpa |
Control system | PLC Control |
Shaft Material | 40Cr Quality Treatment or Cr12Mov |
Roller | Gcr15 or Cr12 |
Shaping speed | 25 meters per minute/30 meters per minute highway |
Cutting blade material | Cr12Mov |
Forming Stations | 18 Stations |
Main Devices of Roll Forming Machine
No | Items | Qty |
1 | De-coiler | 1 set |
2 | Leveling | 1 set |
3 | Roll Forming Device | 1 set |
4 | Punching Device | 1 set |
5 | Cutting Device | 1 set |
6 | Guarding Cover | 1 set |
7 | Control System | 1 set |
Technical Parameters of CZ Purlin Roll Forming Machine
Item | Parameters |
Coil Thickness | 1.5~3.2mm |
Roll Forming Speed | 10~20m/min |
Roll Forming Station | 18 Stations |
Main Motor(KW) | 22kw (Hydraulic Motor ) |
Main Shaft(mm) | 80mm |
Shaft materials | 40Cr |
Roller Materials | GCr15 |
Cutting Method | Hydraulic Cutting (7.5KW) |
Cutting Blade Materials | Cr12MoV |
C Z Interchange | PLC control / Reverse roll |
No | Items | Technical Parameters | |
1 | De-coiler | Width of Strip | ≤500mm; |
Thickness of Strip | ≤3.2mm; | ||
Inner Diameter of Coil | ф460-560 mm(according to customer’s requirements) | ||
Outer Diameter of Coil | φ1500mm;Loading Weight:≤5T | ||
Expand Way | Hydraulic,Manual | ||
2 | Roll Forming | Forming Station | 15 Stations |
Driven | Gear boxes | ||
Pitches of Passes | 600mm | ||
Max. Width of Strip | 500mm | ||
Max. Thickness of Strip | 3.2mm | ||
Roller Shafts | Φ80mm ,40Cr (quenching and tempering) | ||
Roller Material | Gr15,Hardness HRC58° | ||
Main Motor Power | 45KW | ||
Leveling Device | 7 rollers leveling, 1 set | ||
Turk heads | 1 set | ||
3 | Cutting Device | Cutting Way | Hydraulic |
Cutting Accuracy | Length Encoder Control Full Length (±2MM) | ||
Material of Cutting Blade | Cr12MoV | ||
4 | Unloading | The blanking rack is welded with channel steel. The conveying drum is installed on the channel steel. The workpiece is pushed into the finished product collection frame by cylinder on the roller rack. | |
Manual blanking structure | Rollers |
Electric Elements Brand
No | Items | Brand | Remark |
1 | PLC | Mitsubishi | |
2 | HMI | WEINVIEW | |
3 | Electric Elements | Schneider | |
4 | Bearing | HRB/LYC/ZWZ | |
5 | Main Motor | China Brand- Xin Dali | As your requirements |