Customized Automatic Highway Steel Stud W-beam Guardrail Roll Forming Machine with Punch
Main Features of Highway Guardrail Roll Forming
1. The machine is driven by gearbox and punched by servo feed system, which ensures the high precision and high power production of plate.
2. Adopt PLC full-automatic control system.
3. Simple operation: input the length and quantity on the control panel.
4. This machine can be customized according to your special requirements. Please contact us to provide you with the drawings and outline drawings of this machine.
5. This machine can adopts quick change function to manufacture two waves and three waves even other steel profiles.
6. Quick change has two ways: one is change rollers, the other is change the whole stations.
7. Change the whole stations has an advantage: save time to debugging.
Main Technical Configuration Parameters
Item: | Specification: | Notes: | |
Raw Material | Suitable material: | Steel | |
Width: | 750 mm | ||
Thickness: | 2.5-4mm | ||
Yield strength: | Q235A HR | ||
Power | Main power: | 22kw two sets | With inventor (normal standard) |
Cutter power: | 15.5kw(pressure:25mpa) 3 pcs cutter | ||
Speed of machine: | 10-15meters/min | ||
De-coiler: | Loading: | 5 tons | Main power:3kw |
Inner diameter | 508mm | ||
Type: | Automatic type | ||
Roll Forming Specification: | Roll stations: | 20 roll stations (with 6pcs rollers for leveling diameter:80mm) |
Transform method : Gearbox with shafts |
Splint thickness: | 22mm | ||
Diameter of shaft: | 110mm, | ||
Material of shaft: | Forged 45# steel | ||
Type of cutting: | Saw cutting | ||
Material of roller: | CR12 with heat treatment: HRC58-62 | ||
Sizes of machine: | 15.5*1.0*1.5meters | ||
Material of punching mold: | Cr12,hydraulic pre-punching |
No | Items | Technical Requirements |
1 | Equipment Floor Area | 24×2×2(L×W×H)M |
2 | Feeding Direction | From Right to Left |
3 | Voltage | 380V, 50Hz, 3 Phase |
1 | Material of Strip | Q235 |
2 | Width of Strip | ≤500mm |
3 | Thickness of Strip | ≤3.5mm |
4 | Length | ≤5m |
5 | Speed of Rolling | 5m~15m/min |
6 | Total capacity of equipment | Around 95KW |
Electric Elements Brand
No | Items | Brand |
1 | PLC | Delta |
2 | HMI | WEINVIEW |
3 | Electric Elements | Schneider or Delixi |
4 | Bearing | HRB, WZS or LYC |
5 | Main Motor | Wannan motor |
6 | Servo Motor | Delta |
Working Process of Highway Guardrail Roll Forming Machine
De-coiler → Leveling → Punching → Roll Forming → Cut Off → Output
Customer Drawings of Two Waves Highway Guardrails
Two and Three Waves Fences Highway Road Roll Forming Machine Detailed Photos