Automatic Servo Control Omega V Clamp Cold Roll Forming Machine
Company Profile
Jiangsu Co-effort Mechanical & Electrical Technology Co., Ltd. was founded in 2017, we mainly committed to the development and production of cold roll forming machines. Since we established, we always been based on the concept of "quality-oriented-technological innovation". From the perspective of globalization, standing at the top of the industry, seized development opportunities and market space, made every effort to build a well-known brand in the cold roll forming industry of technological innovation.
Our company can provide advanced cold roll forming machine with multi-material, multi-thickness and multi-shape, and can provide flexible system solutions for other production processes such as welding, punching and automatic packaging in cold roll forming process.
We have profiler and roughness testing machine, special testing equipment for forming machine, hardness tester and other testing equipment. At present, we have provided high-demand services with automobile, construction, furniture, warehousing and other industries as well as domestic and foreign enterprises.
Our Omega V Clamp Cold Roll Forming Machine Advantages
1. High Precision, High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines, shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintain
6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
Product Application
This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.
Machine Parameters
No | Items | Technical Requirements |
1 | Production Process
| De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut off |
2 | Floor Area | 15×2.5×2(L×W×H)M |
3 | Feeding Direction | From Left to Right |
4 | Voltage | 380V,50Hz,3 Phase |
5 | Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
6 | Hydraulic Fluid | 46# |
7 | Gear Oil | 150# |
8 | Material of Strip | Stainless Steel |
9 | Width of Strip | ≤80mm |
10 | Thickness of Strip
| ≤2.8mm |
11 | Speed | 10 components per minute for diameter 378mm 15 components per minute for diameter 248mm 20 to 25 components per minute for diameter 115.8 to 127.4mm 20 to 25 components per minute for diameter 127.4 to 155.8mm 20 to 35 components per minute for diameter 72.6 to 148.8mm |
12 | Length Tolerance | ±0.25mm |
13 | Total Power | Around 25 KW |
Main Devices of Roll Forming Machines
No | Items | Model | Qty | Remark |
1 | De-coiler and Straightening Combine Device | LS-300F | 1 set | |
2 | Roll Forming Device | 1 set | ||
3 | Guarding Cover | 1 set | ||
4 | Control System | 1 set |
Electric Elements Brand
No | Items | Brand | Remark |
1 | PLC | OMRON | |
2 | HMI | WEINVIEW | |
3 | Electric Elements | Schneider | |
4 | Bearing | NSK | |
5 | Main Motor | YASKAWA Servo Motor | |
6 | Digital Position Display | SIKO |
Technical Configuration
No | Items | Technical Parameters | |
1 |
De-coiler and Straightening Combine Device | Width of Strip | 30-100mm; |
Thickness of Strip | ≤3.5mm; | ||
Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements); | ||
Outer Diameter of Coil | φ1300mm;Loading Weight:≤2T | ||
Expand Way | Manual | ||
Power | De-coiler no power | ||
Width of Strip | 30-100mm; | ||
Thickness of Strip | ≤2mm; | ||
Motor Power | 3 KW (straightening power) | ||
Speed | Max16m/min | ||
Roller Arrangement | 7 rollers | ||
Arrange mode | 4-Point Independent | ||
2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
Type of Driven | Gear | ||
Forming Rack: | High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display. | ||
Station Pitch | 250mm | ||
Max. Feeding Width of Coil | 100mm | ||
Max. Thickness of Material | 3.5mm | ||
Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) | ||
Material of Roller | Cr12,Hardness: HRC58-60° | ||
Main Driven Motor | 37KW (Servo Motor) | ||
Bending and Cutting Devices | 1 set |
Rolling Head of Omega and V Band Clamps