Automatic Light Steel Keel Cold Roll Forming Machine
Company Introduction
Our company has been engaged in the production of roller shutter and anti damper equipment for many years. At the same time, it is committed to the research and development of various new products, with advanced production equipment and development and design personnel. The products rank the same industry level with the characteristics of high precision and low processing consumption. Its products have developed and manufactured more than ten series of profiled plate production lines from the initial rolling shutter and anti damper equipment to now, which can meet the needs of steel structure buildings.
We can also design, manufacture and provide technical guidance, production, installation, commissioning and after-sales one-stop service for users according to their requirements. Strong technical resources are the guarantee of stable product quality. We use computer software to optimize the design, production and installation drawings of steel structure equipment. It has mechanical processing equipment, physical experiment equipment, nondestructive testing equipment and chemical analysis room. Advanced digital computer testing method is adopted to produce high quality grid structure and light steel structure and equipment.
Transmission and hydraulic system
Main function: molding power using servo drive, because the parking distance is short, the length of the advantages of high control precision
So the length of the board control precision
1. Servo power: Beijing super synchronous servo motor (5.5KW) + Japan new treasure precision planetary gear reducer
2. Hydraulic station: hydraulic power 7.5KW
Tank capacity 200 liters
3. Main parts: Germany Rexroth
The supporting frame (when online production, you can put the finished product)
1. Support length 4 m
2. The material support mode of sideslip with gas, one end of a support material storage station
Accessories and spare parts
Spare parts gifts: a set of easy punching die, a set of tools
Instruction book
Acceptance criteria
Straightness
Shape tolerances:±1mm
Length tolerance:±1mm
Control System
Function: through the USB interface or network design parameters directly to the control computer, installed by the computer NC control software to import and automatically read BOM documents, after the introduction of the production batch can be selected
Voltage: 220V, 50Hz
Control mode: PC operation Win8 operating system, built-in control software
PLC manufacturer: Panasonic Japan
Relay: Schneider
Button: Schneider
Hydraulic valve: Rexroth
Light Steel Villa Roll Forming Machine Detailed Parameters
Strip technical parameters
1. Strip width:100~450mm
2. Strip thickness:0.75~1.2mm
3. Coil diameter:φ430~590mm
4. Maximum diameter of coil:φ1300mm
5. Coil weight:3 T
6. Coil material:G550
7. Crescent steel coil≤5mm/10m
8. The amount of unilateral coil tower≤50mm
Drive mode: electric drive
Loading weight: 3.0T
Inside diameter:430-590mm
Outside diameter: 1300mm
The formation of the host (forming, punching groove cutting, inkjet printing)
The sheet roll forming part for the strip with a certain order, gradually roll bending forming.
Structure: steel plate structure on both sides
Total machine weight: 3.5T.
The total length of the machine: (L) 5.4m x (wide) 1.1m x (high) 1.6m.
Roller pass: 14
Main drive: servo motor (5.5KW) + precision planetary gear reducer
Production speed: high speed 33 m / min (according to the number of punch and shear length)
Equipment: the main color blue, gray and black frame
Light Steel Keel Roll Forming Machine Composition and Detailed Description
No | Device name | Quantity | Remark |
1 | Decoiler | 1 | 3Tons |
2 | Forming machine (forming, punching groove cutting, ink-jet printing) | 1 | |
3 | Control system | 1 | |
4 | Transmission and hydraulic system | 1 | |
5 | Supporting frame | 1 | 6m |
6 | Accessories and spare parts |
No | Device name | Parameter | Remarks |
1 | Forming machine frame | Rectangular steel welding | Flatness + 0.2mm |
2 |
Roller | Material: GCr15 | Processing technology: CNC processing heat treatment to HRC55-58, and then fine grinding |
3 | Axis | Material: 40Cr | Processing technology: NC processing after quenching and tempering HRC28-32, and then grinding tolerance -0.02mm -0.05mm |
4 | Side | Aluminum alloy anode treatment | |
5 | Feeding way | Guide plate + guide wheel group | |
6 | Guiding | Five roller (Up two down three) plus guiding | |
7 | Alignment assembly | On the two axes. | |
8 | Forming punch | Before forming punching (four slots), double punching four groups (pass custom) | |
9 |
Shear mode | Three knife cut after molding Blade material: Cr12MoV |
Printing Part
1 | Marking system (Equipped with double nozzles, identifiable Positive side) | ||
Matthews printer controller | Nozzle |
Villa Light Steel Keel Specifications
Specification | 70mm | 89mm | 140mm | 70mm/89mm | 89mm/140mm | 89mm-300mm |
Function | Single specification | Single specification | Single specification | Double specification | Double specification | Standard polar transformation |
Printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer |
Profile | C | C | C | C | C | C |
Coil Thickness | 0.75-1.2mm | 0.75-1.3mm | 0.75-1.4mm | 0.75-1.5mm | 0.75-1.6mm | 0.75-1.7mm |
Operation system | HG-R1 | HG-R1 | HG-R1 | HG-R3 | HG-R3 | HG-R5 |
Forming speed | 30m/min high speed without punching&cutting | 31m/min high speed without punching&cutting | 32m/min high speed without punching&cutting | 33m/min high speed without punching&cutting | 34m/min high speed without punching&cutting | 35m/min high speed without punching&cutting |
Motor power | 5.5KW | 5.5KW | 5.5KW | 7.5KW | 11KW | 22KW |
Hydraulic motor power | 7.5KW | 7.5KW | 7.5KW | 7.5KW | 7.5KW | 11KW |
Hydraulic cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling |
Hydraulic cooling | cooling system | cooling system | cooling system | cooling system | cooling system | cooling system |
Hydraulic accumulator | √ | √ | √ | √ | √ | √ |
Shearing | Post cutte | Post cutte | Post cutte | Post cutte | Post cutte | Stepless post cutte |
Triple hole | √ | √ | √ | √ | √ | √ |
Service hole | √ | √ | √ | √ | √ | √ |
Dimple | √ | √ | √ | √ | √ | √ |
Web swage | √ | √ | √ | √ | √ | √ |
Lip cut | √ | √ | √ | √ | √ | √ |
Truss notch | √ | √ | √ | √ | √ | √ |
Wed notch | √ | √ | √ | √ | √ | √ |
Electrical conditions | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ |
Hydraulic station | 230L | 230L | 230L | 230L | 230L | 230L |
Dimensions | 5.25m*1.1m*1.6m | 5.25m*1.1m*1.6m | 5.25m*1.1m*1.6m | 5.25m*1.6m*1.6m | 5.25m*1.6m*1.6m | 9.8m*2.0m*1.8m |
Weight | 3.5T | 3.5T | 3.5T | 4.5T | 4.5T | 8.5T |
Uncoiler | 3T | 3T | 3T | 3T | 3T | 3T |
Materiel platform | 3M | 3M | 3M | 3M | 3M | 3M |