High Precision Automatic C U Profile Frame Villa Light Steel Gauge Keel Roll Forming Machine
Transmission and hydraulic system
Main function: molding power using servo drive, because the parking distance is short, the length of the advantages of high control precision
So the length of the board control precision
1. Servo power: Beijing super synchronous servo motor (5.5KW) + Japan new treasure precision planetary gear reducer
2. Hydraulic station: hydraulic power 7.5KW
Tank capacity 200 liters
3. Main parts: Germany Rexroth
The supporting frame (when online production, you can put the finished product)
1. Support length 4 m
2. The material support mode of sideslip with gas, one end of a support material storage station
Accessories and spare parts
Spare parts gifts: a set of easy punching die, a set of tools
Instruction book
Acceptance criteria
Straightness
Shape tolerances:±1mm
Length tolerance:±1mm
Control System
Function: through the USB interface or network design parameters directly to the control computer, installed by the computer NC control software to import and automatically read BOM documents, after the introduction of the production batch can be selected
Voltage: 220V, 50Hz
Control mode: PC operation Win8 operating system, built-in control software
PLC manufacturer: Panasonic Japan
Relay: Schneider
Button: Schneider
Hydraulic valve: Rexroth
Introduction of Light Steel Keel Roll Forming Machine
The lower assembly house to light steel structure as the structure system and the traditional wooden structure, brick, brick and concrete structure compared with the building of high strength, light weight, good seismic performance, high degree of industrialization, the construction quality is high, the structure is light, the best continuity and the shortest construction period, suitable for different climatic conditions the atmosphere and environment, can be reused, reducing environmental pollution and building excellent.
Light steel structure is Chinese designated by the Ministry of housing and urban construction assembled low rise residential industrialization, business involves the new wall materials, energy-saving building structure, the overall energy saving system of new housing, housing equipment, the production of energy-saving building materials products and equipment production enterprise.
Our company integrates production, scientific research, development, manufacturing assembly type housing equipment enterprises. Housing investment, energy saving, environmental protection, economic and comfortable, beautiful, seismic, prefabricated housing quality intelligent, building green houses, build quality houses will become light steel structure industry in the future an important new market space.
Light Steel Villa Roll Forming Machine Detailed Parameters
Strip technical parameters
1. Strip width:100~450mm
2. Strip thickness:0.75~1.2mm
3. Coil diameter:φ430~590mm
4. Maximum diameter of coil:φ1300mm
5. Coil weight:3 T
6. Coil material:G550
7. Crescent steel coil≤5mm/10m
8. The amount of unilateral coil tower≤50mm
Plate | 65,70, 89,140 Four specifications Plate shape optional | ||
Additional component | A group of three hole wall anchor (two diameter 3.5 wall connecting holes with a diameter of 16 feet connecting holes) | ||
Description: 65 models, 70 models are mainly used for indoor partition wall; the model is generally as follows the following layer of three outside. The walls and the interior walls are the partition walls (three floors of this equipment can be completed); type 140. No. 140 is generally used as the following six floors (in order to save materials, the general use of the external walls of the model 89 types of walls |
Light Steel Keel Roll Forming Machine Composition and Detailed Description
No | Device name | Quantity | Remark |
1 | Decoiler | 1 | 3Tons |
2 | Forming machine (forming, punching groove cutting, ink-jet printing) | 1 | |
3 | Control system | 1 | |
4 | Transmission and hydraulic system | 1 | |
5 | Supporting frame | 1 | 6m |
6 | Accessories and spare parts |
No | Device name | Parameter | Remarks |
1 | Forming machine frame | Rectangular steel welding | Flatness + 0.2mm |
2 |
Roller | Material: GCr15 | Processing technology: CNC processing heat treatment to HRC55-58, and then fine grinding |
3 | Axis | Material: 40Cr | Processing technology: NC processing after quenching and tempering HRC28-32, and then grinding tolerance -0.02mm -0.05mm |
4 | Side | Aluminum alloy anode treatment | |
5 | Feeding way | Guide plate + guide wheel group | |
6 | Guiding | Five roller (Up two down three) plus guiding | |
7 | Alignment assembly | On the two axes. | |
8 | Forming punch | Before forming punching (four slots), double punching four groups (pass custom) | |
9 |
Shear mode | Three knife cut after molding Blade material: Cr12MoV |
Printing Part
1 | Marking system (Equipped with double nozzles, identifiable Positive side) | ||
Matthews printer controller | Nozzle |
Villa Light Steel Keel Specifications
Specification | 70mm | 89mm | 140mm | 70mm/89mm | 89mm/140mm | 89mm-300mm |
Function | Single specification | Single specification | Single specification | Double specification | Double specification | Standard polar transformation |
Printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer |
Profile | C | C | C | C | C | C |
Coil Thickness | 0.75-1.2mm | 0.75-1.3mm | 0.75-1.4mm | 0.75-1.5mm | 0.75-1.6mm | 0.75-1.7mm |
Operation system | HG-R1 | HG-R1 | HG-R1 | HG-R3 | HG-R3 | HG-R5 |
Forming speed | 30m/min high speed without punching&cutting | 31m/min high speed without punching&cutting | 32m/min high speed without punching&cutting | 33m/min high speed without punching&cutting | 34m/min high speed without punching&cutting | 35m/min high speed without punching&cutting |
Motor power | 5.5KW | 5.5KW | 5.5KW | 7.5KW | 11KW | 22KW |
Hydraulic motor power | 7.5KW | 7.5KW | 7.5KW | 7.5KW | 7.5KW | 11KW |
Hydraulic cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling |
Hydraulic cooling | cooling system | cooling system | cooling system | cooling system | cooling system | cooling system |
Hydraulic accumulator | √ | √ | √ | √ | √ | √ |
Shearing | Post cutte | Post cutte | Post cutte | Post cutte | Post cutte | Stepless post cutte |
Triple hole | √ | √ | √ | √ | √ | √ |
Service hole | √ | √ | √ | √ | √ | √ |
Dimple | √ | √ | √ | √ | √ | √ |
Web swage | √ | √ | √ | √ | √ | √ |
Lip cut | √ | √ | √ | √ | √ | √ |
Truss notch | √ | √ | √ | √ | √ | √ |
Wed notch | √ | √ | √ | √ | √ | √ |
Electrical conditions | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ |
Hydraulic station | 230L | 230L | 230L | 230L | 230L | 230L |
Dimensions | 5.25m*1.1m*1.6m | 5.25m*1.1m*1.6m | 5.25m*1.1m*1.6m | 5.25m*1.6m*1.6m | 5.25m*1.6m*1.6m | 9.8m*2.0m*1.8m |
Weight | 3.5T | 3.5T | 3.5T | 4.5T | 4.5T | 8.5T |
Uncoiler | 3T | 3T | 3T | 3T | 3T | 3T |
Materiel platform | 3M | 3M | 3M | 3M | 3M | 3M |