Automatic High Speed Storage Rack Roll Forming Machine Shelf Metal Steel Making Production Line
Features of Rack Roll Forming Machine
Function and structure: metal steel plate will through 20 rolls, the plate is gradually rolled into the finished bracket. It is composed of variable frequency motor, reducer and roller group. The bed adopts the welding structure to eliminate the stress;
The roller adopts combined structure, with small speed difference, small forming resistance and small steel plate surface wear; the roller process design adopts imported software, computer design and finite element analysis to ensure the shape accuracy of the workpiece without scratching the steel plate. The roll is forged with Cr12 and processed by numerical control after overall quenching. The hardness can reach HRC58-62. It has the characteristics of high strength, high hardness, high precision and long service life.
1. Special shaped plate rolling machine
2. Type B metal plate roll forming machine is made of thick metal plate by quenching and hardening roll quenching. Its shape includes W-type, C-type, freight car plate, high-speed rail, several word steel, closed steel, lace door frame, seamless steel pipe, ceramic heart-shaped column, etc. The production equipment of this product adopts flexible design and installation, with good sealing performance and low cost. The key of frame technology is the connection of three parts, the connection of frame and plate, the connection of beam and column, the connection of column and main body. A good product key is to deal with these three parts.
Equipment Requirements of Rack Shelf Roll Forming Machine
No | Items | Model |
1 | Floor Space | 15*1.5*1M |
2 | Voltage | According to countries requirements |
3 | Hydraulic Oil | #46 |
4 | Gear Oil | #18 |
5 | Gas Source | Flow: 0.5m3/min |
Main Technical Parameters of Shelf Roll Forming Machine
No. | Item | Description |
1 | Rolling speed | 0-15m/min(not include cutting time) |
2 | Rolling thickness | 2.5-3mm |
4 | Un coiler | 3 TON hydraulic decoiler |
5 | The material width | based on profile drawing |
6 | Material | GI |
7 | Roller stations | 18 stations( base on final design) |
8 | Leveling stations | 7 stations |
9 | Punching machine | 125T pneumatic punching machine |
10 | Roller material | CR12, 58-62,HRC hardness and chrome plated surface |
11 | Shaft diameter | 45# forge steel ¢76mm |
12 | Maim motor power | 18.5kw |
13 | Hydraulic station power | 7.5KW |
14 | Hydraulic pressure | 25Mpa |
15 | Material of cutting | Cr12 with heat treatment 58-60° |
16 | Tolerance | 3m+-1.5mm |
17 | Electric source | 380V, 50HZ,3 phase |
18 | Way of driving | By gear box |
Upright Roll Forming Making Machine |
No | Items | Parameters |
1 | Material of Strips | Steel |
2 | Width of Strips | Max. 800mm |
3 | Thickness of Strips | Max. 1.5mm |
4 | Speed of Roll Forming | Around 30s/pc |
5 | Total Power | 40KW |
Shelf Roll Forming Machine Woring Process
Decoiler ----- Leveling (Straightening) ----- Roll Forming ----- Punching ----- Cutting ----- Unloading
Or
Decoiler ----- Leveling (Straightening) ----- Punching ----- Roll Forming ----- Cutting ----- Unloading
Storage Rack Shelves Roll Forming Machine Photos