Automatic Middle Thickness Plate Precision Leveling Feeder Straightening Machine
Coil Feeder Leveler Straightening Machine Features
1. High precision feeding: Aiming at the arrival of hi-tech industry, it is controlled by computer closed-circuit feedback system. So that the precision can maintain within +/-0.03mm.
2. Phase-style feeding function: It can input 20 groups of different feeding length, each group provides punching for 999 times to satisfy the processing and production of special products (option).
3. Manual model: It can input 3 phases manual speed, which can let user operate more easily and feed materials more accuracy.
4. Feeding length setting: Input feed length on the controller panel directly.
5. Feeding unit: The roll adopts middle-hollow style. Being light and with low inertia for electroplate. The surface hardness HRC is 60 and hard chrome plated.
Applications of CNC Feeder Leveler
1. Suitable for straightening difference thicker metal sheets.
2. Equipped with Japanese magnetic contactor and electronic components, minimum breakdown.
3. Efficient automatic material feeding equipment, a dramatic increase in productivity is achieved by land up with Uncoiler. Double head Coil cradle.
4. Straightening capacity is full enhanced by back-up rolls.
5. The rack of input and output to assist and support the material.6. All rolls are made of bearing steel, have all been quenched, hard-chrome plated and grinded with mim HRC60.
Model Selection and Technical Parameters
Model | SAL-150 | SAL-200 | SAL-300 | SAL-400 |
Material Width | 150 | 200 | 300 | 400 |
Strip Thickness(mm) | 0.1-0.8 | |||
Roller arrangement | ∮20 2/3+2/2+7/8 | |||
Adjustment mode | Four point independent | |||
Leveling speed | 0-16M/min | |||
Motor | 1/2HP | 1HP | 2HP | |
Feeding direction | Left to right | |||
Use voltage | AC:380V |
Model | SBL-200 | SBL-300 | SBL-400 | SBL-500 | SBL-600 |
Material Width | 200 | 300 | 400 | 500 | 600 |
Strip Thickness(mm) | 0.3-1.5 | ||||
Roller arrangement |
∮32 Upper10/down 10 |
||||
Adjustment mode | Four point independent | ||||
Leveling speed | 0-16M/min | ||||
Motor | 1HP | 2HP | 3HP | ||
Feed direction | Left to right | ||||
Use voltage | AC:380V |
Application of Coil Feeder Leveler Straightening Machine
1.The correct wheel USES solid bearing steel, high frequency heat treatment after grinding and hard chromium plating, smooth and smooth without pressure mark after the correction of the machine, without damaging the surface of the material.
2.The machine can be used independently, and can be used in combination with MT and MTD automatic feeding frame.
3.The machine adopts the large cylinder pressure material, the correction adjustment adopts synchronous worm gear, worm adjustment. The handle turns a circle, and the adjustment of the wheel is reduced by 1mm.
4.High rigid mechanical structure, high power output. Can make fast and stable feeding, increase production efficiency and prolong the service life of the equipment.
Detailed of Coil Leveler Straightening Machine
Leveler Head
1. The head is designed with 7 parallel rollers (up 4 down 3).
2. Four point adjustment is more suitable for processing high-precision products. Input and output materials adopt four point independent pressure to adjust the feed wheel pressure, which can effectively prevent material deviation and deformation.
3. The supporting rollers are all non powered galvanized rollers, with comprehensive materials, wear-resistant surface, mechanical bearings, more flexible rotation and durable use.
4. It is the most traditional handwheel with cast iron handwheel and electroplated surface.
5. There is a protective cover with windows on both sides of the transmission part for easy observation.
Leveling Wheel
1. The leveling wheel is made of solid bearing steel, medium frequency
2. GCr15 is used to forge round steel, after preheating (spheroidizing annealing),
Then grinding, milling, 1 medium frequency treatment, rough grinding, Cold stable, then fine grinding, finally electroplating.
Maximum guarantee 1 accuracy, concentricity, finish and hardness, the service life of the straightening roller is prolonged.
Driving Gear
Gear processing technology includes: gear rough processing - gear surface processing - gear surface heat treatment - gear surface fine grinding. The raw material parts are mainly made of forgings and improved after normalizing. Machining type, free cutting, according to the gear design drawing, rough machining first, then semi finish machining
During processing, turning, rolling and tooth inlaying make the gear basically formed; the performance meets the requirements of drawing design, and the final finishing, finishing benchmark and finishing tooth profile. After the above treatment, the gear grade of our company can reach grade 6, with high wear resistance, high strength and long service life.
Power Section
1. The vertical gearbox with 80 type worm and worm is used to convert the speed converter of the gear into the required swing number (motor), so that the swing number (motor) can be reduced to the required swing number, so as to obtain the mechanism with larger torque.
2. The vertical motor is adopted, with small vibration and low noise. The fixed rotor part adopts pure copper coil, with a service life of 1 times that of ordinary coil. Both ends are equipped with ball bearings, with small friction and low temperature.
Electrical Control
1. It adopts silver alloy relay, all copper coil, flame-retardant safety base, durable.
2. Safety protection circuit delay relay, silver alloy contact, multi piece and dial are adopted to meet different delay range
3. The switch has sliding contact and self-cleaning function. The normally open contact and normally closed contact adopt point open edge structure, which can work on the edge. It is equipped with anti rotation positioning and anti loose mounting gasket.
4. It adopts self compound plane button, light force, moderate key stroke, building block combination structure, and the contact adopts ketone base composite point, which has high conductivity and high load current, with a life of 1 million times.