PLC Control System Cold Roll Forming Machine For Making Rainwater Gutter Roll Forming Machine

Summary of Gutter Machine

• This roll forming machines adopt coil production material to form downpipe through 3 Ton manual decoiler, pinch feeding, main roll forming part, Hydraulic cutting, hydraulic station, PLC control system, and Non-power type support table.
• The whole machine adopt PLC control, AC speed control by frequency inverter technology, to realize continuous auto production, which is the best desired machinery in steel structure and metal cold roll forming machinery industry.
• Forming Speed: about 0-15 m/min ( excluding cutting time);

Main Technical Parameters of Gutter Roll Former

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1). 3Ton Manual Decoiler

1. Decoiler Type: Manual type decoiler

2. Weight capacity of decoiler: 3Ton

3. Manual expanding

4. Passive uncoiling

5. 508mm, 610mm

2). Main Roll Forming Part

1. Forming Mateial Thickness: 0.4-0.8mm

2. Forming Material Type: PPGI, Aluminum

3. Machine Frame: high grade steel welded and tempering treatment

4. Forming Structure: Guiding column + Slide blocks

5. Forming Motor: 5.5KW

6. Shaft Material: 45# high grade steel tempering treatment (HB220-260)

7. Shaft Diameter: 65mm

8. Bearing: HRB bearing (Top Chinese brand)

9. Roller Material: 45# high grade steel, and roller surface with hard chrome ≥ 0.05mm

10. Forming Speed: About 0-15m/min ( excluding cutting time )

11. Forming Stations: About 16 stations

3). Hydraulic Cutting & Hydraulic Station

1. Cutting Type: Hydraulic cutting after roll forming, Burr-free cutting

2. When cutting, Machine stop

3. Cutting blades: 1SET

4. Cutting blade material: Cr12Mov, Quench treatment, HRC58-62

5. Hydraulic Station Power: 3KW

6. Hydraulic Pressure: 10Mpa

7. Solenoid Valve Voltage: 24V ( Safety Voltage )

8. Cutting Tolerance: +/-1.5mm

4). Electrical Control System

1. Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.

2. Provide good man and machine screen, which can set the batches, plate length, and quantity.

3. Operation type: Touching screen + Button

4. Using encoder to calculate the number and measuring the length

5. Electrical control: PLC frequency control system with touch screen

6. PLC: PANASONIC Brand

7. Encoder: OMRON Brand

Reference Profile Drawing

Main Components

• Decoiler / Uncoiler ------------------------------------------------------------1 Unit
• Pinch Feeding -----------------------------------------------------------------1 Unit
• Main Roll Forming ------------------------------------------------------------1 Unit
• Hydraulic Cutting--------------------------------------------------------------1 Unit
• Hydraulic Station--------------------------------------------------------------1 Unit
• Electrical Control Board------------------------------------------------------1 Unit
• Run-out Table------------------------------------------------------------------1 Unit

More Machine Pictures

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