Red Copper Strip Horizontal Continuous Casting Machine Line manufacturer
Main composed parts :
1.Induction furnace
2. Traction machine
3. Automatic cutting machine
4. peeling machine(barking machine)
5. Electric control system
6.Water cooling system
7. Dust removal equipment.
Red Copper Strip Horizontal Continuous Casting Machine Line manufacturer
Main technical parameters:
1. Casting speed: 1~30ton/day
2. Strip size: 150mm~650mm (width)
10mm~30mm(thickness)
3. Furnace part:
Red Copper Strip Horizontal Continuous Casting Machine Line manufacturer
Model | Melting rate | Mini. melting capacity | Power | Rated voltage | Rated freq. | Phase | Operation temperature | Power consumption (of melting) | Cooling water pressure | |
Melting | Holding | |||||||||
T/h | T | Kw | Kw | V | HZ | oC | Kw.h/T | Mpa | ||
GYT-200 | 0.2 | 0.15 | 60 | 30 | 380V/50Hz, or as required | 3 | 1250 | 300 | 0.2-0.4 | |
GYT-300 | 0.3 | 0.2 | 90 | 45 | 280 | |||||
GYT-500 | 0.5 | 0.3 | 120 | 55 | 260 | |||||
GYT-750 | 0.75 | 0.5 | 180 | 70 | 260 | |||||
GYT-1000 | 1 | 0.55 | 240 | 70 | 260 | |||||
GYT-1500 | 1.5 | 0.6 | 360 | 95 | 240 | |||||
GYT-2000 | 2 | 0.7 | 480 | 120 | 240 | |||||
GYT-3000 | 3 | 0.85 | 720 | 160 | 230 |
Red Copper Strip Horizontal Continuous Casting Machine Line manufacturer
The process diagram:
1.PROCESS
Main equipments of production line
melting furnace, holding furnace, mold, micro-travel reversible casting machine, synchronizing shearing machines * 2, winding machines* 3, hydraulic unit, cooling unit, and electromechanical control unit etc.
* 1.1 For casting of pure metal or special requirements, subsurface channel-type smelting-holding combination furnace or controllable channel-type smelting-holding combination furnace can be adopted;
* 1.2 For producing round-shaped, tubular-shaped and special-shaped billets, cut-to-length synchronizing sawing machine can be adopted;
* 1.3 For producing round-shaped, tubular-shaped and special-shaped billets, the material stock platform for receiving and storing billets can be adopted.
2.MAJOR TECHNICAL PARAMETERS OF EQUIPMENT
1.1 | Casting speed: | |
Traction speed | 0-64 mm/s (Stepless adjustable) | |
Backstepping speed | 0-64 mm/s (Stepless adjustable) | |
Strip optimum line speed | 90-120mm/min | |
1.2 | Equipment power: | |
Combination furnace: Smelting Holding |
500Kw 200Kw | |
Traction machine | 7.5Kw | |
Hydraulic shear stress | 80T | |
1.3 | Shear thickness | 20mm(max) |
1.4 | Coiling machine parameters | |
Coiling weight | 6000Kg
| |
Inside Diameter of Coil | Φ500-800mm
| |
Coil diameter | 1600mm | |
1.5 | Machine noise value | Less than 85 dB |
1.6 | Height of machine operation line | +1000mm |
1.7 | Machine drive direction | Right drive |
1.8 | Production capacity | |
2 Strands: 750-1200Kg/h | width: 470mm thickness: 25mm | |
Equipment assembly machine power | 700Kw |
3. MAIN PROCESS PARAMETERS
1 | Output | 750-1200Kg/h |
2 | Temperature regulating range | ≤1300℃ |
3 | Temperature control precision of thermal insulation furnace | ±5℃ |
4 | Vertical and horizontal tolerance | Horizontal: + 0.10mm Vertical:±0.20mm |
5 | Push and pull adjustment range | Push:0-64mm/s ±0.1mm(electrodeless) Pull:0-64mm/s ±0.1mm(electrodeless) |
6 | Sickle curve | 1.5mm/m |
7 | Dragger adjustment range | Drag:0-64mm/s ±0.1mm(electrodeless) Backsteppingl:0-64mm/s ±0.1mm(electrodeless) |
8 | Drag maximum line speed | 120mm/min |
9 | Coiling adjustment range | Inside Diameter of coil Φ500-Φ800mm External diameter of coil Φ1600mm |
10 | Maximum coiling speed | 250mm/min
|
11 | Elastic adjustment range | 0.95-0.75 |
12 | Tower dgree of coiliing | ≤40m |
13 | Unit power consumption | 430kWh/t |
4. EQUIPMENT PARTS LIST
No. | Equipment Name and Spec. | Unit | Quantity |
1 | Machine parts | ||
1.1 | Melting and holding combined furnace | set | 1 |
1.2 | Mould | set | 2 |
1.3 | Dragger | set | 1 |
1.4 | Hydraulic cutter | set | 1 |
1.5 | Coiling machine | set | 2 |
2 | Hydraulic system | ||
2.1 | Combined furnace titing hydraulic station | set | 1 |
2.2 | Hydraulic cutter hydraulic station | set | 1 |
2.3 | Dragger and coiling machine hydraulic station | set | 1 |
3 | Electric control system | ||
3.1 | Power frequency electric furnace control system | Set | 2 |
3.2 | Automatic control system | set | 1 |
4 | Technical documentation with equipment | set | 2 |
4.1 | Equipment installation diagram | file | 1 |
4.2 | Equipment specification | file | 1 |
4.3 | Principle diagram of electric control system | file | 1 |
4.4 | Control cabinet layout | file | 1 |
4.5 | Product specification for main electrical equipment | file | 1 |
4.6 | Hydraulic system diagram | file | 1 |
4.7 | PLC program | file | 1 |
5. AFTER-SALES SERVICE
1. The main body of the equipment will have one year of free warranty, and special components shall be discussed separately;
2. During the trial-production period (within 3 months after equipment commissioning is finished), our company will dispatch a professional technician for follow-up service;
Within the warranty period, if fault occurs due to quality problem, our company will dispatch personnel to the site to solve the problem within 72 hours after receiving the notice;
After the warranty period of the equipment is expired, our company will offer effective solutions within 24 hours after receiving the notice, and will dispatch personnel for maintenance work if the user fails to solve the problem, only charging the cost expenses.
For annual overhaul of equipment, our company will dispatch professional technician to join the users in formulating the turnaround plan, free of charge;
Within the warranty period, our company can dispatch professional technician to the site to check the operation condition of equipment and provide field service.
After the warranty period of equipment expires, one return visit can be made on invitation once per half a year.
3. If our company has innovation and improvement points or constructive suggestions for similar equipments, we will inform the user in time.
Wuxi East China Furnace Co.,Ltd
Welcome to visit and inspect!
Contact person: Joey Wong
Tel: +86 510 83788308
Fax: +86 510 83786308
Mob: +86 139 2112 5611
Wechat: 86 139 2112 5611
Whatsapp: 86 139 2112 5611
email:Joey@wxhddl.cn
Joe.777@outlook.com