Feeder Shock Absorbing Carrying Idler Belt Conveyor 133mm Diameter
Conveyor Offset Center Roll Idlers For Power Plant Conveying System
Troughing idlers are the most common conveyor idlers used on the carry side of the conveyor. Extending their life expectancy can be a challenge. Our proven seal design and low maintenance rollers lead to less downtime and increased profits. our conveyor troughing idlers come in 20°, 35°, and 45° and meet alldimensional requirements.
Troughing idlers comes in various depths of trough. The depth used will depend upon the material being carried and the speed that the conveyor is traveling at. The deeper conveyors will carry more at higher speeds and have less spillage.
IMPACT IDLERS are still troughing idlers but are designed to receive a sharp blow without being damaged. They are used under the ’’DRAY/ POINT” this is the point at which the ore is loaded on to the conveyor, and are placed closer together than the rest of the idlers. To prevent damage to both themselves and the belt, from the impact of the rock, they are made from rubber and are grooved. The groove is put into the idler to allow the rubber to flex when it is struck.
belt conveyor impact idler each part introduction
1. Manufactured by steel pipe especially for high precision roller, compared with ordinary steel pipe, the diameter and wall thickness tolerance,bending degree,ovality is very little which can make the roller have minimum radial play eccentricity,strong load,low shaking and less noise
2. High precision and brightness cold drawn shaft with 1045 material
3. Rollers are fitted with deep groove 2RS and 2Z bearing with C3 and C4 internal clearance with HRB,SKF,NSK,TNT,FAG brands.
4. Bearing Housing formed by punching many times which can assure high precision. The wall thickness is 1-2mm thicker than DIN standard which can increase 40% stability and roller’s carrying capacity. It can make the roller not deformed even working under overload environment and increase roller’s lifetime.
5. TK contact multiple labyrinth seals made of nylon,ABS have great advantage in water and dust resistance
6. Rubber Rings: Abrasion Resistant, Shock Absorbing,The size and hardness can be customized as per client's requirements.
The Roller features:
1) Steady running, reliable quality and reduce maintenance;
2) Less movement longitudinally, rotating smoothly, extends the life span;
3) Various bearing housing and sealing structure are available for the customer's choice;
4) Multi pass labyrinthine sealing, preventing the mixed dirt and water immersed;
5) Manufacturing by steel pipe especially for of high precision roller, ensuring the strong load, low shaking and less noise.
Standard Diameter | Length scope ( mm) | Bearings Type (Min~Max) | Idler's Shell Wall Thickness | |
mm | Inch | |||
63.5 | 2 1/2 | 150~3500 | 204 | 3.0mm~3.5mm |
76 | 3 | 150~3500 | 204 205 | 3.0mm~4.0mm |
89 | 3 1/3 | 150~3500 | 204 205 | 3.0mm~4.0mm |
102 | 4 | 150~3500 | 204 205 305 | 3.5mm~4.0mm |
108 | 4 1/4 | 150~3500 | 204 205 305 306 | 3.5mm~4.0mm |
114 | 4 1/2 | 150~3500 | 205 206 305 306 | 3.5mm~4.5mm |
127 | 5 | 150~3500 | 204 205 305 306 | 3.5mm~4.5mm |
133 | 5 1/4 | 150~3500 | 205 206 207 305 306 | 3.5mm~4.5mm |
140 | 5 1/2 | 150~3500 | 205 206 207 305 306 | 3.5mm~4.5mm |
152 | 6 | 150~3500 | 205 206 207 305 306 307 308 | 4.0mm~4.5mm |
159 | 6 1/4 | 150~3500 | 205 206 207 305 306 307 308 | 4.0mm~4.5mm |
165 | 6 1/2 | 150~3500 | 207 305 306 307 308 | 4.5mm~6.0mm |
177.8 | 7 | 150~3500 | 207 306 307 308 309 | 4.5mm~6.0mm |
190.7 | 7 1/2 | 150~3500 | 207 306 307 308 309 | 4.5mm~6.0mm |
194 | 7 5/8 | 150~3500 | 207 307 308 309 310 | 4.5mm~6.0mm |
219 | 8 5/8 | 150~3500 | 308 309 310 | 4.5mm~6.0mm |
Different type of conveyor idlers:
1. Flat/Carrier/Carrying Rollers: Used to handle bulk&unit material.
2. Impact Rollers: Installed at the loading point to absorb the shocks and to help protect against belt damage.
3. Return Rollers: Used to sustain and support the belt during its return section and performs a cleaning action
--- Return rollers with Spaced Rings (Rubber Disc Rollers)
--- Return Rollers with Helical Rubber Rings (Spiral Rollers)
4. Self-aligning/Training Rollers: Used to adjust the belt deviation, preventing hunting and ensuring stable operation of conveyor belt.
--- Tapered self-aligning rollers
--- Friction self-aligning rollers