Carbon Steel Q345B Garland Idlers In Belt Conveyor Baked Painting
Belt Conveyor Carbon Steel Return Idler Roller for Industrial Equipment
Troughing Idlers are manufactured to meet or exceed all Conveyor Equipment Manufacturers Association (CEMA) load standards. Our innovative frame design combined with idler rolls equipped with a proven seal system ensures long maintenance free service in the most demanding applications.
Troughing idlers consist of three or more idlers that guide the conveyor belt. They are found on the carrying-side of the belt and are installed along the entire length of the conveyor. The troughing idlers work to keep the belt in the same configuration all along its length, which thus maintains the same cross-sectional area as the belt carries mined materials from their source to the drop off point. A troughing idler is comprised of a central idler roll, which has a fixed width, and two or more wing idlers located on each side of the central idler roll. The wing idlers can be adjusted up or down to change the toughing angle, which affects the depth of the trough created by the conveyor belt as it moves.
Benefits of Troughing Idlers
Troughing idlers offer two important benefits. First, the troughing idlers keep the belt’s shape consistent throughout its journey, which improves both stability and carrying capacity. Second, troughing idlers reduce the amount of material that may accidentally spill over the edge of the conveyor system, which improves productivity and also increases the safety of workers, who may be at risk from falling material while working near conveying equipment.
The Roller Parameters:
Steel idler Diameter | 50mm-219mm |
Steel idlerLength | 90-3400mm |
Steel idlerTube | impact disc, rubber rings |
Steel idlerShaft | 45# STEEL Diameter:20mm-70mm |
Steel Idler Bearing | Single & Double Row Deep Groove Ball Bearing 2RZ&2Z with C3 clearance. |
Steel Idler Seal | Grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal. |
Steel Idler Lubrication | Grease is Lithium soap type grease with Rust Inhibitors. Sinopec/ Shell Brand |
Steel Idler Application | mines, metallurgy, power, machinery, construction and other related industries |
Steel Idler Welding | CO2 gas shielded arc welding end |
Steel idlerPainting | Rubber coated |
Steel idlerService Life | 50,000 hours |
The Roller features:
1) Steady running, reliable quality and reduce maintenance;
2) Less movement longitudinally, rotating smoothly, extends the life span;
3) Various bearing housing and sealing structure are available for the customer's choice;
4) Multi pass labyrinthine sealing, preventing the mixed dirt and water immersed;
5) Manufacturing by steel pipe especially for of high precision roller, ensuring the strong load, low shaking and less noise.
B | Bearing style | Carrier trough idler | Spring carrier trough idler | Rubber carrier trough idler | |||
Weight(kg) | Drawing No. | Weight(kg) | Drawing No. | Weight(kg) | Drawing No. | ||
500 | 204 | 17(21) | TD1C1 | 23(27) | TD1C7 | 21 | TD1C9 |
650 | 20(23) | TD2C1 | 29(31) | TD2C7 | 25 | TD2C9 | |
800 | 24(27) | TD3C1 | 33(37) | TD3C7 | 30 | TD3C9 | |
1000 | 305 | 41(50) | TD4C1 | 53(62) | TD4C7 | 52 | TD4C9 |
1200 | 51(64) | TD5C1 | 62(71) | TD5C7 | 68 | TD5C9 | |
1400 | 61(71) | TD6C1 | 78(87) | TD6C7 | 77 | TD6C9 |
Main Features
1. Roller Diameter:76-219mm.
2. Roller Length: 150mm to 3500mm .
3. Roller tube: Q235 seamless carbon steel.
4 .Color: Black, red and grey.
5. Painting: ordinary painting, hot galvanized painting, electric static spraying painting, baked painting.
6. Welding: CO2 gas shielded arc welding end.
7. Professional roller production line.
8. Professional designing and inspection team.
9. Certification: ISO9001;2008 ISO14001;2004 ISO 18001
10. Bearing, bearing housing and sealing: The bearing quality determines the life of a roller. We use world and Chinese famous brand with high quality to make the idler has the ideal static and dynamic balance. We adopts labyrinth sealing to prevent the corrosion of the impurity, the water and the air effectively. So that our idlers have minimum revolving resistance, long life, small maintain work and high load capability.