Strong Load 152mm Dia Conveyor Belt Tracking Idlers With 1045 Material

Belt Conveyor Rubber Cushion Idler Impact Flat Roller For Bulk Material Handling Equipment

As a useful part of many industrial systems, conveyor idlers come in many different forms. Some common ones are inline idlers, inset or offset idlers, and return idlers. Inline, inset, and offset varieties are built in very specific ways to accommodate the belt according to optimal factors. Return idlers often deal with the undercarriage of the belt, which moves in the reverse direction. They can help to control aspects of belt return that contributes to the general function of the conveyor belt, such as the width or tension between the top belt and the return.

Many specific conveyor idler designs are composed of more than one roller, where various parts of the idler connect to the conveyor belt at different points to keep the belt properly routed and operating well. These designs can also include metal racks for stability. Some designs have handles that can be used to adjust the idler to help a conveyor move correctly. All of this leads to structural versatility for fitting these elements into an existing industrial conveyor system.

belt conveyor impact idler each part introduction

1. Manufactured by steel pipe especially for high precision roller, compared with ordinary steel pipe, the diameter and wall thickness tolerance,bending degree,ovality is very little which can make the roller have minimum radial play eccentricity,strong load,low shaking and less noise

2. High precision and brightness cold drawn shaft with 1045 material

3. Rollers are fitted with deep groove 2RS and 2Z bearing with C3 and C4 internal clearance with HRB,SKF,NSK,TNT,FAG brands.

4. Bearing Housing formed by punching many times which can assure high precision. The wall thickness is 1-2mm thicker than DIN standard which can increase 40% stability and roller’s carrying capacity. It can make the roller not deformed even working under overload environment and increase roller’s lifetime.

5. TK contact multiple labyrinth seals made of nylon,ABS have great advantage in water and dust resistance

6. Rubber Rings: Abrasion Resistant, Shock Absorbing,The size and hardness can be customized as per client's requirements.

The Roller features:

1) Steady running, reliable quality and reduce maintenance;

2) Less movement longitudinally, rotating smoothly, extends the life span;

3) Various bearing housing and sealing structure are available for the customer's choice;

4) Multi pass labyrinthine sealing, preventing the mixed dirt and water immersed;

5) Manufacturing by steel pipe especially for of high precision roller, ensuring the strong load, low shaking and less noise.

Main Features

1. Roller Diameter:76-219mm.

2. Roller Length: 150mm to 3500mm .

3. Roller tube: Q235 seamless carbon steel.

4 .Color: Black, red and grey.

5. Painting: ordinary painting, hot galvanized painting, electric static spraying painting, baked painting.

6. Welding: CO2 gas shielded arc welding end.
7. Professional roller production line.

8. Professional designing and inspection team.

9. Certification: ISO9001;2008 ISO14001;2004 ISO 18001

10. Bearing, bearing housing and sealing: The bearing quality determines the life of a roller. We use world and Chinese famous brand with high quality to make the idler has the ideal static and dynamic balance. We adopts labyrinth sealing to prevent the corrosion of the impurity, the water and the air effectively. So that our idlers have minimum revolving resistance, long life, small maintain work and high load capability.