The detailed working process of the large tonnage hot and cold forging steel wire winding hydraulic press equipment factory:
1. Design and Planning
Engineers design the overall structure, parameters, and functions of hydraulic presses based on customer needs and industry standards.
Considering key indicators such as pressure, stroke, and speed, computer-aided design (CAD) and finite element analysis (FEA) tools are used for optimization.
2. Raw material procurement
Purchase high-quality raw materials such as steel, hydraulic components, electrical accessories, etc.
Strictly screen suppliers to ensure that the quality and performance of raw materials meet the requirements.
3. Processing and manufacturing
Steel is processed through cutting, welding, turning, milling and other techniques to produce the main components such as the frame and oil cylinder of hydraulic presses.
Using advanced equipment such as CNC machine tools to ensure machining accuracy and consistency.
4. Steel wire winding
High strength steel wire is used for precise winding according to design requirements.
Ensure that the tension of the steel wire winding is uniform to enhance the load-bearing capacity and stability of the equipment.
5. Assembly and debugging
Assemble the processed parts and purchased components.
Connect the hydraulic pipeline and install the electrical control system.
Conduct preliminary debugging to check whether the equipment's actions, pressure, speed, etc. meet the design requirements.
6. Quality inspection
Conduct comprehensive quality testing on the equipment, including dimensional accuracy, pressure testing, sealing testing, etc.
Utilize non-destructive testing techniques such as ultrasonic testing, magnetic particle testing, etc. to ensure that components are defect free.
7. Performance testing
Conduct no-load and load operation tests to verify the performance of the equipment under different operating conditions.
Record test data and analyze the stability, reliability, and efficiency of the equipment.
8. Surface treatment
Spray paint and rust prevention treatment on the equipment to improve its appearance quality and protective performance.
9. Packaging and transportation
Reasonably package the equipment to protect it from damage during transportation.
Choose the appropriate transportation method and deliver the equipment to the customer.
10. After sales service
Provide installation guidance, training, and after-sales maintenance services to customers.
Timely respond to customer questions and needs to ensure the normal operation of equipment.
For example, in the manufacturing process, skilled welders are required to weld the frame according to specific welding processes and specifications to prevent insufficient structural strength caused by welding defects. In the quality inspection process, if it is found that the sealing performance of the oil cylinder does not meet the standard, it is necessary to recheck the installation of the seals or replace the faulty seals.
In short, the working process of a large tonnage hot and cold forged steel wire winding hydraulic press equipment factory requires close coordination and strict quality control in all aspects to produce high-quality and high-performance equipment.