Industrial Cleaning And Drying Equipment For Precision Through-Type Production Line
Working process:
Loading → Aerated pickling and rust removal → Ultrasonic chemical cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning → Ultrasonic water cleaning + dehydration → Hot air drying → Hot air drying → Unloading.
The precision through-type industrial cleaning and drying production line equipment has the following advantages:
1. Efficient cleaning and drying
High cleaning efficiency: Adopting a through-type design, workpieces continuously enter the cleaning and drying areas without waiting, greatly improving production efficiency. For example, in the automotive manufacturing industry, a large number of parts can be quickly cleaned and dried on the production line to meet the needs of large-scale production.
Fast drying speed: Equipped with an efficient drying system such as hot air circulation and infrared heating, it can completely remove the moisture on the surface and inside the workpiece in a short time and improve the drying speed. For example, for the production of some electronic components with strict requirements on drying time, this equipment can ensure rapid drying and avoid the impact of moisture on component performance.
2. Precise cleaning effect
Thorough cleaning: Combining multiple cleaning methods such as ultrasonic cleaning and spray cleaning can penetrate into the fine pores and complex structures of the workpiece to effectively remove various dirt and ensure thorough cleaning. For example, for precision mechanical parts, ultrasonic cleaning can remove oil stains and impurities in tiny gaps and ensure the precision and performance of the parts.
Non-destructive cleaning: Adopting a non-contact cleaning method avoids scratching and damaging the workpiece surface and is especially suitable for cleaning workpieces with high surface quality requirements. For example, in the manufacturing of optical elements, the through-type cleaning and drying equipment can remove dust and stains without damaging the lens surface and ensure optical performance.
3. High degree of automation
Fully automated operation: The equipment is usually equipped with an advanced control system, which can realize fully automated operations of cleaning, drying, and conveying processes, reduce manual intervention, and improve production efficiency and stability. For example, the operator only needs to set the parameters on the control panel, and the equipment can automatically complete the entire cleaning and drying process, greatly reducing labor intensity.
Intelligent control: It can automatically adjust cleaning parameters and drying temperatures according to different workpiece types and cleaning requirements to realize personalized cleaning schemes. For example, for workpieces of different materials, the equipment can automatically adjust the concentration and temperature of the cleaning liquid to ensure the cleaning effect while protecting the workpiece from damage.
4. Energy saving and environmental protection
Energy-saving design: Adopting advanced energy-saving technologies such as heat recovery systems and frequency conversion control to reduce the energy consumption of the equipment. For example, the heat recovery system can recycle the waste heat generated during the drying process, improve energy utilization rate, and reduce operating costs.
Environmentally friendly cleaning: Using environmentally friendly cleaning liquids and drying technologies to reduce environmental pollution. For example, choosing biodegradable cleaning liquids to avoid polluting water resources; adopting an efficient exhaust gas treatment system to reduce exhaust gas emissions generated during the drying process.
5. Strong adaptability
Suitable for various workpieces: It can clean and dry workpieces of various shapes, sizes, and materials, and has wide applicability. For example, whether it is small electronic components or large mechanical parts, they can all be cleaned and dried on this equipment.
Meet different production needs: It can be customized according to different production processes and requirements to meet the special needs of different industries. For example, in the food processing industry, the equipment can adopt materials and cleaning processes that meet food hygiene standards to ensure food safety.
6. Reliable quality
Manufactured with high-quality materials: The main body of the equipment is usually made of corrosion-resistant and
high-temperature-resistant materials such as stainless steel to ensure the service life and stability of the equipment. For example, in harsh
working environments, stainless steel materials can effectively resist corrosion and wear and ensure the long-term reliable operation of the
equipment. Strict quality inspection: During the production process, it undergoes strict quality inspection and debugging to ensure that the
performance and quality of the equipment meet the standards. For example, each equipment must undergo strict functional testing and
quality inspection before leaving the factory to ensure that users receive high-quality products.


Equipment Parameters:
Tank Body Structure | Internal effective size | Inner tank size: L2600×W1400×H500mm Approximate overall size: L2850W1650H750mm (subject to the actual size) |
Heating method | Electric heating 12KW |
Material | The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless steel plate. The non-radiating surface adopts SUS304 T = 2.0mm, and the outer door panel adopts 1.0mm stainless steel. |
Outer frame of the cleaning tank | It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. |
Structure | The ultrasonic transducers are adhered to the bottom of the tank (bottom vibration type), and four corner wheels are configured at the bottom. |
Ultrasonic transducer | Adopt imported wafer transducers of "HESEN" brand and imported bonding technology. The total number of ultrasonic transducers is 200, with a frequency of 28KHZ and 60W each. |
| Total ultrasonic power | 12KW |
| Time control | It is built-in in the generator and the time is adjustable from 0 to 999 minutes. |
Power supply system | Ultrasonic generator | The generator adopts 4 sets of internationally leading IGBT modules and power tubes for control to ensure strong and stable output power. Xiantai's unique sweeping frequency technology ensures no dead corners in cleaning. It has functions such as continuously adjustable power, sweeping frequency, timing adjustment, start/stop, etc. |
Component part | All are imported high-quality components. |
Other | | Configure a dedicated control box rack. There are two independent generators placed on the control box rack. The ultrasonic power cord is 3 meters long. |
After-sales服务sevre | Transport | |
The equipment is warranted for one year and maintained for life. |