Corrugated Box Printing Machine Corrugated Cardboard 3 color Type Machine

I. Composition And Performance Characteristics Of The Whole Machine

1 the main transmission gear adopts high-precision straight tooth transmission, made of 45 steel, carburizing and quenching it is processed by grinding the teeth, with a hardness of 55 degrees, high strength and stable wear resistance.
2 each unit of the whole machine is electrically separated, pneumatically locked, pneumatically locked, continuous during walking bell warnings to ensure operator safety.

II. The Main Technical Parameters

III. The Function Configuration

A paper feeding unit ( mechanical four-axis front edge paper feeding mode , the rear paper tray is fully electrically adjusted )

1) the main control panel is controlled by touch screen and control buttons, which is convenient and reliable.
2) the start of the host is controlled by two buttons to ensure the safety of the operator and the host.
3) continuous or alternate sheet feeding (with counter) (can be selected or sheet feeding as required).
4) paper feed count setting, display production quantity.
5) the position of the left and right baffle is controlled by mechanical and electric.
6) the front bezel adjusts the gap manually.
7) leading edge paper feeding 7.5KW fan, Guangdong fan, air suction auxiliary paper feeding. The variable frequency air volume can be adjusted according to different cardboard bending to ensure smooth paper feeding.
8) dust removal device, brush and fan to remove paper dust on cardboard surface
9) the outer diameter of the upper roller of the paper feed is 156mm, seamless thick-walled steel pipe, and the outer layer is covered with abrasion-resistant adhesive, which maintains the elasticity and the surface is abrasion-resistant, and reduces the flattened cardboard fed.
10) the outer diameter of the lower roller of the paper feed is 156mm, the surface of the seamless steel pipe is embossed and plated with hardening.
11) the two-roller transmission adopts the bearing cross slider transmission to reduce wear and make the transmission more stable.
12) the clutch of the machine adopts the electric control of the clutch of the machine, and the continuous alarm warning with the warning lights is provided to ensure the safety of the operators.
13) friction clutch is attached to the transmission shaft to prevent the motor from being burned during malfunction or overload.
14) the paper feeding section, printing section and die cutting section are manually reset to zero.
15) pneumatic type interlocking device, main motor starting protection device ( the main machine cannot start running when the machine is not locked ).

B printing department

1. printing plate roller

1) printing roll outer diameter φ468mm <thick plate having an outer diameter φ480mm>
2) using high-quality thick-walled seamless printing roll, hard chrome plated surface grinding.
3) balance correction, smooth operation.
4) reel hanging version, unilateral lock, hanging version of the site is accurate, convenient and fast.
5) full-board hanging grooves for hanging version 10mm strip.
6) when handling the printing plate, the electric control foot switch reversing convenient and flexible.

2. platen roller

1) the outer diameter of the embossing roller is ф156mm.
2) thick-walled seamless steel pipe with finely ground surface and hard chrome plating.
3) balance correction, smooth operation.
4) the adjustment gap of the pressure roller adopts a self-locking structure, and the adjustment range is 0-11mm.

3 ink transfer anilox roller

1) anilox roller diameter φ 214mm thick-walled seamless steel pipe surface is finely ground before surface grinding, engraving anilox, hard chromium plating
2) the dots are consistent, the ink is evenly spread, and the service life of the printing plate and the rubber roller is prolonged.
3) the speed difference between the rubber roller and the anilox roller can be formed to allow the rubber roller to perform the ink scraping function.
4) cooperate with the air feeding type automatic lifting device of the paper feeding system (the screen roller descends and contacts the printing plate when printing, and the screen roller rises and separates from the printing plate when printing stops)
Note: 200 line steel anilox roller in the first color, 220 line steel anilox roller in the second color, 250 mesh anilox rod in the third color, and 280 mesh steel anilox rod in the fourth color.

Place of origin: Dalian Junfeng

4 ink rubber roller

1 outer diameter rubber roller ф198 mm.
2 high-quality seamless steel pipe wrapped with durable, corrosion-resistant and wear-resistant rubber.
3 rubber roller special grinding high, good ink transfer effect.
4 the adjustment of the gap of the rubber roller adopts a self-locking structure, and the adjustment range is 0-3 mm.
Place of origin: Dongguang Xintai

5. phase adjustment mechanism ( inverter control )

1) planetary gear structure.
2) touch screen digital display phase indication makes operation more convenient, intuitive and accurate.
3) electric digital 360 ° adjustment of printing phase ( can be adjusted during running and stopping ).
4) the printing plate roller adopts electric adjustment phase. Zeroing and plate adjustment are fast, and plate adjustment accuracy is high. Each group of the whole machine and paper feeding are automatically reset to zero first, and then the phase is automatically adjusted coarsely, after the trial printing of one sheet, the digital fine adjustment is input to greatly reduce the waste of cardboard.

6. water and ink circulation structure

1) pneumatic diaphragm pump, stable ink supply, simple operation and maintenance. ( ink fountain made of stainless steel )
2) ink strainer to filter impurities. ( using Wuhan Changjiang brand one-way diaphragm pump )

7. printing phase fixing device

electromagnetic brake mechanism, when the unit is separated to adjust the phase, the brake mechanism limit the gear rotation to maintain the fixed point of the original tooth position.

C die-cutting department

1. operating function

1) the template roller and the Uli rubber roller are automatically disengaged by the cylinder eccentric device without die cutting. Reduce the no-load load of the machine, and at the same time extend the life of the urethane and die.
2) planetary gear type structure, the same as the printing department, grinding and cutting group plus an auxiliary motor, frequency conversion control, front and back synchronization, high die cutting force, which will not affect printing results.
3) the die cutting phase is adjusted by electric digital 360 ° (can be adjusted during running and stopping).
4) the machine is equipped with a urethane smoothing device, which can be used after repeated correction of the rubber roller.

2. knife mold stick

the outer diameter of the lower stick is 432mm. The hole distance is 100, and the axial direction is equal to 18.

3. rubber pad roller (upper roller)

1) the outer diameter is 434.2mm.
2) surface grinding of seamless steel pipe materials, hard chrome plating
3) balance correction to increase running stability
4) manually adjust the clearance with the die.
5) the thickness of the rubber pad is 10 mm and the width is 250 mm.
6) the mechanical swimming device is 40 mm laterally.
7) the rubber pad roller is equipped with a speed difference compensator, which can track the linear speed of the die roller, so that the linear speed of the trimmed rubber roller is the same as the die roller, to ensure the uniform die cutting size of different processing batches of the same variety .

D stacking machine

1) paper receiving can be operated manually or automatically. Paper receiving width can be adjusted electrically.
2) the paper receiving speed is synchronized with the paper feeding speed, and the paper receiving speed can also be adjusted separately]
3) stacking height is 1700 mm, driven by inverter of main motor.
4) driven by the hydraulic cylinder of bed lift.
5) pneumatically operated paper receiving tray, when the cardboard is stacked to a certain height, the cardboard will automatically extend hold the cardboard.
6) flat wrinkle belt to prevent cardboard from falling down.
7) the tightness of the belt of the paper receiving arm can be adjusted independently, without being restricted by the length of the belt.

IV. Motor And Electrical Details