Model: WJ220-2200 5Layer Corrugated Carton Production Line
Design speed | 220m/min |
Normal work speed | 180-200m/min |
Manufacture width | 2200mm |
Production Line Length | About 110meters (Exact length basis on groundwork drawing) |
Note | The roll paper which is used to test the production speed should meet following requirements: *Grade: Min. B * Moisture content: 11% ± 1% *Face paper: 100~150g/m2 * Liner paper: 100~150g/m2 *Corrugated paper: 105- 180g/m2 |
Flute profiles | A,B,C,E flute(as per clients request) |
Steam requirements | Steam quantity: 3200-3800Kg/Hr Max. pressure: 1.6Mpa Normal pressure: 0.8-1.3MPa |
Voltage | 380V 50Hz three-phase, or four phase |
Equipment Direction | Left or Right transmission will be according to client`s requirements |
equipment total power | about 500 kW, equipment commonly used power: 340 kw |
Remarks: Buyer supply part:
Air compressor and glue pipeline
Main power, electric wire from operate box to main power.
Water supply, pipeline and barrel.
Water, electric and gas, main groundsill foundation.
Test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test machinery
Machine use oil, lubricate oil and high temperature lubricate oil.
Installing engineer’s food, hotel and supply enough workers to help installing and test machine.
Boiler 4T
Quality Guarantee
1. Quality Guarantee period: one year after final acceptance
2. Within the period of quality guarantee, the Seller is obliged to supply technical assistance to the Buyer to ensure normal production. Within the period of quality guarantee, in case of any defects or malfunctions, which have been proven to be caused by Seller’s poor materials, designing errors, and poor fabrication and assembly technology, upon receipt of the Buyer’s information in writing, the Seller will send its technicians immediately.
3. Within the period of quality guarantee, in case of any defects or malfunctions, which have been proven to be caused by the Buyer using improper material, mis-operating and maintenance, upon receipt of the Buyer’s information in writing, the Seller will send its technicians immediately. The international air tickets (if necessary), local transportation and accommodation will be borne by the buyer.
WJ220-2200-5LayerCorrugated Carton Production Line Price List
Design speed: 220m/min | Normal work speed: 180-200m/min | ||
No. | Machine name | Qty | Remarks |
1 | Mill roll stand | 5 | RS-1500-2200 type, Base paper lifting, clamping, loosening, left shift, right shift are hydraulic control, multiple brakes, sawtooth chuck, the maximum paper width is 2250mm, the maximum paper diameter 1500mm.Hydraulic valve made in Tianyuan . |
2 | Railing and track | 10 | 8m railing with pulley 16# channel steel |
3 | Pre-heater | 2 | MH-1000T-2200 type, preheating cylinder diameter of 900mm, adjust the electric preheating area, water valve for the Shanghai brand, with safety protection cover, Electric autobiography |
4 | Cassette Single facer | 2 | Corrugated roller tungsten carbide B,C flute, corrugated roller upper diameter 408mm and lower diameter is 325mm, according to the speed automatic control glue thickness, Touch screen and PLC use European brand |
Spare corrugated roller system | 1 | _E flute tunsteng carbide roller 408mm | |
Battery pulley | 1 | ||
5 | Pre-conditioner | 2 | MH-1000T-2200 type, preheating cylinder diameter of 900mm, adjust the electric preheating area, water valve for the Shanghai brand, with safety protection cover,.Electric autobiography |
6 | Double bridge conveyor | 1 | ST-2200 double deck bridge. Two sets of paper pulling parts, electric deviation correction. According to the speed adjustment of single machine, keep synchronization. |
7 | Three pre-heater | 1 | MH-1000T-2200 type, preheating cylinder diameter of 900mm, adjust the electric preheating area, water valve for the Shanghai brand, with safety protection cover,Electric autobiography |
8 | Duplex Gluing machine | 1 | GA-318D-2200 type of 318mm, variable frequency motor, display quantity of cement, the main bearings imported products. |
9 | Double facer | 1 | DF-745-2200 type, Large worm gear box, automatic deviation correction, frequency conversion motor, wallboard for casting, drive roller hanging glue, 600mm * 20 block heating plate, With 12pcs press plate. |
10 | Main drive | 1 | Diameter 745mm Rubber roller Independent reducer box, gimbal driving. |
11 | Computerized Slitter Scorer | 2 | SS-250P-2200, For a single time less than 8 seconds, 6 knife 10 line, zero line |
12 | Double knives NC cutter | 1 | NC-250N-2200, Paper length is 9999mm. The computer can store multiple orders, the man-machine interface is separated, the display shows production information, and the computer controls the automatic change list without stopping the machine. Paper cutting accuracy + 1mm. Cutter shaft of 228mm spiral knife in Taiwan |
13 | Paper holder | 1 | Pneumatic |
14 | Automatic Double Basket Down Stacker | 1 | CS-220P-2200,Count accurately, change the stack automatically and change bills. Upper is used for staking in basket,lower is for transverse output. Max stack length: The upper is 3500mm,The lower is 3000mm Max stack height: 1600mm(stack height should not be higher 3 times of paperboard height) |
15 | Glue making system | 1 | main pot 1 set, carrier pot 1 set, and storage pot 2set, glue station pump, single facer glue pump and gluing machine glue pump.Total 7pumps Circle supply glue, pipeline provided by customer |
16 | Pneumatic system | 1 | Separator and 1 set air storage Jar and air pump. Pipes provided by customer. |
17 | Electric system | 1 | Electrical adopt ABB,Schneider brand including wires from switch board to main motor. |
18 | Steam system | 1 | pipes above valves provided by customers. |
19 | Splicer | 5 | |
20 | Tension deviation | 1 | |
Optional part | |||
1 | Auto glue making machine | 1 |
All quotations remarks:
INSTALLATION:
*Delivery time :150 days after deposit
*Standard installation Time: 40 days
*Preparation from the Buyer, before the arrival of our technician
*According to foundation drawing, the space for machines should be read
*According to order information and installation requirement, prepare necessary materials
*The buyer should bearing the cost of air ticket,hotel and food
Note:
*Installation and debugging
*Of number: 6 person