WJ1600-120 Type 5 LAYER CORRUGATOR LINE
(Design Speed :120m/min Working Speed: 100m/min)
Name of machine:five layer corrugated paperboard production line
specification | Equipment name | QTY | Remark |
ZJ-F | Shaftless mill roll stand | 5 | expand chuck,manual dics brakes,Mechanically - actuated lift,panning left and right on the middle |
Paper trolley | 10 | track length4500mm,trolley used 10mm medium plate welding. | |
RG-1-600 | Top paper preheater | 2 | roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can adjust the paper preheat area in the range of 360°. |
RG-1-600 | Core paper preheater | 2 | roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can adjust the paper preheat area in the range of 360°. |
SF-280S | Corrugated single facer | 2 | Corrugated main roller¢280mm,material with 48CrMo alloy steel,independent gearbox,universal joint transmission structure. |
RG-3-600 | Triple preheater | 1 | roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can adjust the paper preheat area in the range of 360°. |
GM-12 | Double glue machine | 1 | Glue roller diameter 215mm.Each independent frequency motor drive, manual adjustment glue gap. |
DF | Conveyor bridge | 1 | 200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction. |
SM-10 | Double facer | 1 | Dryer section 600MM*12pieces hot plate,pneumatic lift roller, using intensive pressure roller. |
ZQS | Thin knife slitting | 1 | Electric thin blade,electric detuning,five knives eight lines, blade with tungsten alloy steel making. |
NC-120 | NC cutter helical knives | 1 | Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display. |
DMT-120 | Paper sheet delivery and side conveyor | 1 | Electric adjustment cardboard size, pneumatic control transverse output paperboard. |
ZJZ | Glue station system | 1 | Customer-owned pipeline.glue device respectively carrier pot,main pot,storage pot,and send glue pump,back glue pump. |
QU | Gas source system | 1 | Gas source is prepared by the customers. |
ZQ | Steam system | 1 | Including within equipment pipelines valve,traps,meter and steam elements,customer-supplied heat and piping. |
DQ | Electrical control cabinet system | 1 |
Electronic control system::fingerless single facer,driving part,NC thin blade slitter scorer,double facer,glue machine all adopt frequency motor,delta frequency control system.operation interface easy and convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function. The main relays Schneider brand. |
NC | Sheet cutter | 1 |
※ main technical parameters and requirements in production line
type:WJ100-1600-Ⅱ type five layer corrugated paperboard production line:
note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172℃)
﹡ Paper rating of not less than B grade ﹡Paper moisture content of about:11%±2%
﹡ top paper:100—250g/m2 ﹡core paper:100--250g/m2
﹡ corrugated paper:100—200g/m2
﹡ amount of steam 2500—3000Kg/Hr ﹡the highest pressure:1.2MPa
﹡ common pressure:0.8-1.1MPa
6, power supply:380V 50Hz Three-phase four-wire system
7, equipment installed total power:about150Kw The actual power consumption:about 80Kw(full speed)
8, equipment covers:about60m×10m×5m(Specific length of foundation Figure prevail)
9, Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position
10, Equipment applicability,Available in A, B, C class domestic or imported paper Paper
Customer-owned section
1, steam heating system:proposal with 4000Kg / Hr of a steam boiler pressure:1.25MPa steam pipeline.
2, air compressed machine,air pipeline,glue conveying pipe.
3, power supply,wires connected to the operation panel and line pipe.
4, water sources,water pipelines,buckets and so on.
5, Water, electricity, gas flush mounting civil foundation.
6, Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7, Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8, installation,commissioning of food, accommodation.And provide installers with the installation.