NC-100 NC cutter helical knives
Structural feature:
Technical parameters:
Roller diameter parameters:
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing
Power motors and electrical parameters:
Mainly purchased parts, raw materials and origin:
Name of main parts | Brands or place of origin | Material and type |
Full AC servo motor | Shanghai futian | 18.5KW |
Feeding frequency motor | Hebei hengshui yongshun | |
bearing | HRB,ZWZ,LYC | Up and down the knife roller bearings from Japan NSK |
belt | Germany OPTIBELT | |
Up sleeve | Xianyang chaoyue | |
Seat belt bearing | Zhejiang wuhuan | |
Contactors and relays, relays of middle | France Schneider | |
Proximity Switch | Japan OMRON | |
Flying shear servo control system | America Emerson | |
Motion control board | Germany MKS-CT150 | |
Rotary encoder | Wuxi ruipu | |
Feeding drive | Taiwan delta | |
Human Machine Interface | Taiwan WEINVIEW or MCGS | |
Sun gear | China shenzhen | |
Pneumatic components | Zhejiang sonorCSM | |
Frequency Converter | Siemens |
The machine mainly comprises a cutter shaft inner gear (2), a cutter shaft outer gear (3), a connecting screw (4), a clamping sleeve (5), a cutter shaft gear (6), a lower blade (7), a lower blade clamping screw (8), an upper blade top screw (9), an upper blade clamping screw (10), an upper blade (11), a gear clearance adjustment shaft (12), a main motor (13), an adjusting rod (14), an adjusting screw (15), an upper cutter shaft (16), a lower cutter shaft (17), etc.
1. The upper blade shaft (16) and the lower blade shaft (17) are made of carbon steel and are heat-treated for good rigidity.
2. When adjusting the blade, insert the blade rod into the blade rod socket for manual turning.
3. When adjusting the blade, loosen the lower blade clamping screw (8) by 1/4 turn and adjust the upper blade clamping screw (10) to make the upper blade (11) and the lower blade (7) fit properly.
4. When adjusting the blade, loosen the gear connecting screw (16) and adjust the gear side clearance adjustment screw (15) to eliminate the side clearance of the blade shaft gear.
5. The expansion sleeve (5) connects the blade shaft outer gear (3) and the blade shaft gear (6) to the blade roller.
6. The spindle motor (13) is the power source for driving the blade roller.
Installation requirements
1. The machine must be installed on a hard concrete foundation with a foundation thickness of not less than 250mm;
2. The foundation surface is level and flat with a flatness of not more than 2mm/m;
3. The machine must be adjusted to a level before being fixed on the foundation with a levelness of not more than 0.4mm/m; Testing instrument: square level; Testing position: knife holder fixed crossbeam.
4. When the machine is installed on the foundation, ensure that the equipment is parallel with a parallelism of not more than 1mm/m. Testing instrument: level; Testing position: both sides of the machine frame at both ends.
Machine installation
When the machine is installed, the user's power supply should be connected to the machine's power drive cabinet, and an air switch should be installed at the front end of the air cabinet to turn off or on the machine's power supply at any time.
When the machine is installed, the user's compressed air pipeline should be connected to the machine's pneumatic triplet, and a stop valve should be installed at the front end to turn off or on the machine's compressed air supply at any time (as shown below).
The air pipe parameters are: PN0.6MPa, DN10.
Adjustment of machine levelness
After the machine is installed, observe the level meter and adjust the screws until the levelness is within 0.1mm/1000mm×1000mm, then tighten the nuts of the anchor bolts. Use the same method to adjust the levelness of at least four corners of the machine.
Operation
① Turn on—启动
② E-STOP—急停
③ Turn off—关机
④ Manual/Automatic—手动/自动
⑤ Speed adjustment—速度调节
Change the operation language:English or 中文(Chinese)
In automatic mode, the machine needs to be connected to a double facer, and the machine will automatically control the running speed.
In manual mode, the operating speed is manually adjusted through the potentiometer. (The operating speed should be slightly higher than the production line speed)
Setting the “Processing Length”and“Processing Quantity”.
Click the “NC cutting start”,The machine will start working.
Order set
You can switch “pending order” through "Up number" and "Next number"
If the processed cardboard is too long or too short, it can be adjusted by modifying the parameters.
Our company
Product packaging
Contact us: