Multi-Radius Contour End Mill | PCD/MCD/CVD
1. R&D Objective
Traditional manufacturing of complex multi-arc transition contours relies on ball-nose end mills for surface machining, resulting in:
Time-consuming processes (3-5x longer cycle times)
Persistent tool marks requiring extensive post-processing
Material waste exceeding 15%
Poor surface integrity (Ra0.4-0.8μm)
2. Features & Advantages
Form-Relieved Contour Geometry:
Seamless multi-arc transitions with ±0.05mm contour accuracy
Hybrid process: PCD roughing + MCD/CVD finishing
Performance Metrics:
10x productivity increase vs conventional methods
Achieves Ra0.1μm mirror finishes without post-polishing
Material utilization rate >92%
Certified Precision:
DIN 3966 Class 1 contour tolerance
ISO 13399-compliant tool specifications
3. Machining Schematic