Modular Chamfering Cutter | MCD/PCD/CVD
Tool parameter table (mm)
|
D
|
H
|
L
|
d
|
K1
|
K2
|
6-20
|
3.0-6.0
|
50
|
6-10
|
10-60°
|
10-60°
|
Material Advantages:
- MCD (Monocrystalline Diamond): Extreme hardness (>90 GPa) with nano-scale edge (Ra0.01μm) for ultra-precision chamfering
- PCD (Polycrystalline Diamond): Superior impact resistance, ideal for roughing composites and cemented carbides
- CVD (Chemical Vapor Deposition Diamond): Exceptional thermal stability (>1200°C) ensures consistency in high-temp environments
Key Features:
- Multi-Angle Integration: Single-tool 30°/45°/60° chamfering with ±0.02mm accuracy
- Modular Tool System: Blade change in <15 sec with patented quick-release mechanism
- Hybrid Processing: Simultaneous chamfering, deburring, and edge radiusing (Ra0.1μm→0.4μm controllable)
- Anti-Adhesion Coating: TiAlN coating reduces aluminum buildup by 90%
Applications:
- Turbine blade root chamfering (Ti-6Al-4V/Inconel 718)
- Medical implant edge radiusing (316L SS/CoCrMo)
- Automotive gear deburring (20MnCr5 case-hardened steel)
Certified Performance:
- 100x lifespan vs HSS tools (ISO 3685 validated)
- 75% cycle time reduction (3min→45sec per part, Tier 1 OEM data)