Three-in-one feeder, metal sheet stamping, Dongguan stamping processing automation
The origin of the name of the three-in-one feeder: The automated process of stamping processing is divided into several stages. First, the material needs to be unloaded by a special unwinding equipment material frame to carry out the second step of processing.
Secondly, the material that is wound and packed will inevitably generate a large internal stress. If the internal stress is not leveled by a special equipment, the internal stress will be easily deformed after processing, which will affect the quality and precision of the finished product.
Therefore, after the material frame is unrolled, the flattening machine needs to be leveled before entering the next process; finally, the flattened machine is fed into the punching machine by using a special feeding device feeder to realize automatic continuous operation. Processing and production.
Thick plate stamping processing refers to the stamping production of materials with a material thickness of 3.0mm or more. It is a special field in the stamping processing industry. Due to the thickness of the material, there are not many equipments that can realize its automatic stamping processing.
1. It occupies a large space and affects the layout of the customer's production workshop; when the thick plate material is actually processed and produced due to its material thickness, a long wait must be reserved between the material frame and the leveling machine, between the leveling machine and the feeder. The material area can be processed normally, which requires a large space for the plant, which seriously affects the production layout of the customer's workshop.
2. material feeding, feeding, feeding, debugging process is very cumbersome, wasting a lot of manpower, material resources and effective working hours.
Different from the manual use of manual manual feeding after the feeding of the thin plate material material rack, the thick plate material has great elasticity, not only when the material winding tape is cut, but also the pressing arm is pressed and then cut and the feeding is required to be assisted by many people. material.
In many cases, it is even necessary for three people to use the crowbar to feed the leveling machine and the material frame. This requires a lot of manpower and material resources, and in the operation, the material frame, the leveling machine, and the feeder need to be operated separately, and the debugging is cumbersome. The operation is complicated.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi