The first step in the use of the leveling machine is to pass the material through the leveling machine head and then press the material. This is a key step in the leveling of the material. The ordinary leveling machine presses the material through four common screw rods.
By manually rotating the handpiece handle, but when the material is too thick (more than 3.0mm), it is difficult to press the material with the screw rod, so the thick plate leveler is replaced by a worm gear structure. The screw rod presses (and the cylinder drives the material to move in the leveler).
It is easy to adjust by rotating the handwheel. It is easy to adjust and rotate the handwheel one turn. The flattening upper wheel only drops 1mm for fine adjustment.
The worm gear structure used in the leveling machine is driven by a worm to drive the worm wheel (the screw with a small number of helical teeth is called a worm, and the other with the worm is called a worm wheel), which has a high reduction ratio and precise adjustment. Sleek and quiet features.
As the core device of the thick plate leveling machine, in order to ensure the precision, reliability and stability of the leveling machine, it is necessary to ensure the precision and high performance of the worm gear, so it must be carefully examined, and the inspection of the worm wheel gear is toothed. The measurement of the surface contact area and backlash is the most important item.
In addition to the dimensional accuracy of the worm and worm gear, the tooth meshing rate and the tooth gap are measured for the worm and the worm wheel to further improve the quality of the worm and the worm wheel, and the gear precision is required.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi