The yaw feeder mainly combines the heavy material frame, the leveling machine, the punching machine and the receiving device to form a wafer stamping production line, which replaces the traditional gradual stamping mode along the material extending direction, reduces the generation of punching scraps, reduces the production process, and saves Time-saving, reducing production costs, greatly improving production efficiency.
The principle of the wafer stamping production line consisting of the yaw feeder is as follows: the coil material is placed on the heavy material rack, and is fed into the leveling machine through the unwinding, the flattened material enters the feeder, and the material advances through the material conveying device. Controls the distance and speed at which the material advances, while controlling the lateral translational distance of the material by the lateral translation drive.
According to the size of the punching aperture and the width of the steel strip, by accurately calculating the distance of each lateral translation and the distance of advancement, the gap between the individual punching holes formed on the steel strip can be minimized, thereby effectively reducing the corner scrap Reduce the waste of raw materials.
Three advantages of the production line for wafer stamping consisting of a yaw feeder:
1. The slanting type stamping of the steel strip can be directly performed, thereby reducing the cutting process of cutting the steel strip with a strip of steel strip pre-cut into a strip shape, improving the production efficiency, reducing the corner scrap and reducing the waste of raw materials. .
2. It is equipped with a reciprocating movement control device, so that the hopper can cooperate with the upper die of the stamping die to realize automatic reciprocating feeding, thereby reducing the manual unloading operation, reducing the labor intensity and improving the production efficiency, and It can reduce the safety hazards and operational errors caused by manual unloading operations.
3. The material rack and the leveling machine, the leveling machine and the yaw feeder are arranged with a supporting plate, and the supporting plate is provided with a plurality of balls and a detecting probe, and the detecting probe can effectively control the speed of detecting the material entering speed. Furthermore, the speed of the unwinding of the material frame and the speed of the leveling machine are adjusted, so that the speed of the material forward transportation can be appropriately adjusted to the feeding action of the yaw feeder, with high automation and time saving.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi