Blanking production is actually a type in production and processing. This type tells us that feeding is very important. The feeder can be reasonably designed to meet the requirements of customers, and can meet customer needs from all angles.
The feeder is designed to incorporate the green concept into the product itself and is more environmentally friendly. Improve the accuracy of material delivery during design to prevent material dumping or omission.
The popularization of the feeder has fundamentally solved the problem of low production efficiency and large material waste in the traditional single-punch blanking process. After the feeder is used with the blanking level progressive die of the punching machine, the feeding method of the coil material is adopted, and the traditional stamping is eliminated. The blanking must be cut into a strip of metal, and the operation is more convenient.
At the same time, the waste of scraps occurring in the process is avoided. Compared with the traditional single-punch blanking die processing method, the progressive blanking processing can increase the production efficiency by 2.5-6 times, and can save 10-20% of raw materials, and Because the material used for the processing of the blanking and feeding is the coil material.
Therefore, when the punch feeder and the blanking die are used together, the automatic feeding is realized, and the scrap is cut by the cutter, so that the operator can collect the waste.
The blanking progressive die is provided with a plurality of blanking punches and corresponding recesses on the upper and lower molds respectively, and in particular, a plurality of blanking materials can be simultaneously punched in one plane by means of an equidistant front and rear staggered distribution.
The distribution of the stamping parts can ensure that the pressure is balanced during the pressing of the coils, and the problem of inconsistent shape of the blanks due to uneven force is prevented, which also ensures the accuracy of the feeding of the feeder.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi