Global Export High Speed Sanitary Napkin Automatic Production Line with CE
Product Description
Our production line is a solid bastion of safety and hygiene. Raw materials are transported in sterile purification channels, which use high efficiency air filtration system (HEPA) and ultraviolet disinfection technology to ensure that raw materials are not contaminated by bacteria, viruses, dust and other pollutants during transportation. The pretreatment process adopts multiple disinfection and filtration processes, including chemical disinfection, physical filtration and other methods, to carry out deep purification treatment of raw materials, remove various harmful microorganisms and impurities that may be carried on the surface of raw materials, such as bacterial spores, fungal spores, residual pesticides, etc., to ensure that the purity of raw materials reaches a very high standard. The molding process is completed in the sealed chamber, which maintains a positive pressure environment to prevent outside air from entering, and is equipped with ultraviolet secondary sterilization device and ozone disinfection system to continuously sterilize the product during the molding process, further reducing the risk of product contamination. The composite process adopts food-grade safety materials and high temperature sterilization treatment. The adhesives and other materials used in the composite process meet food-grade safety standards, are non-toxic and harmless, and will not cause any harm to the female body. After the composite is completed, the product is subjected to high temperature sterilization treatment to kill the microorganisms that may remain in the product and ensure that the product reaches a sterile state before use. Sterile intelligent cutting tools and automatic cleaning devices are used in the cutting process. Sterile intelligent cutting tools can be automatically disinfected and cleaned during the cutting process to avoid the tool carrying bacteria cross-infection products. Automatic cleaning devices clean up the debris and dirt generated during the cutting process in time to keep the cutting environment clean and hygienic. The packaging process adopts vacuum packaging and aseptic packaging technology. Vacuum packaging removes the air in the packaging and inhibits the growth and reproduction of microorganisms. Aseptic packaging ensures that the packaging process is carried out in a sterile environment, preventing products from being contaminated during the packaging process and extending the shelf life of products.The quality inspection process adopts the combination of microbial in-depth detection and skin safety assessment. Microbial in-depth detection adopts advanced molecular biological detection technology, such as polymerase chain reaction (PCR) technology, which can detect extremely small amounts of microorganisms in products, including various pathogenic bacteria and opportunistic pathogens. Skin safety assessment evaluates the irritability and safety of products on women's skin through human skin cell culture experiments, animal skin irritation experiments and other methods, strictly observes the safety bottom line, ensures that every sanitary napkin is safe and reliable, and provides a strong guarantee for women's health. The health monitoring module of the automatic control system monitors the health conditions of all aspects of the production line in real time, including the air cleanliness, the microbial content of the equipment surface, the health indicators of raw materials and products, etc. Once the abnormal health conditions are found, the automatic alarm is immediately taken and the corresponding treatment measures are taken, such as stopping production and starting disinfection procedures, so as to ensure the health and safety of the production line. Let female consumers rest assured to use.
Product Info
Product size | M: 680X450 L: 800X650 XL: 950X760(Customixed according to customer requirement) |
Product structure | Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
Control system | PLC control system,HMI Operating on the LED touch screen,Configure HDTV monitor |
Drive system | Servo Drive(Easy to change size), timing belt and flat belt are import products, and all the key parts, are import bearings. |
Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt A&B shaft active unwinding by inverter motor. |
Safety system | It has safety device on the operating side, matched with urgent stop switch.High audio fan uses sound insulation or silencer. |
Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
Materials corrective system | Materials corrective system: Adopt international famous brand deviation correction system |
Power | 380V, 50HZ three phase five wire |
Machine Capacity | 400KW (Excluding glue machine and air compressor) |
Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
Machine weight | 70 Tons approximately |
Detailed Photos
A high-speed napkin production line offers numerous advantages, especially when it comes to mass production. Here’s why investing in a high-quality diaper machine can make all the difference:
When choosing a sanitary napkin machine for your manufacturing needs, it’s important to consider the following key features:
FAQ
Q1: Why choose our machine?
A: 1.we are professional factory with high quality and competitive price.
2. 24 Hours Online Service (after sales of before sales )
3. 12 Months quality warranty
4. Engineers available to service machinery overseas
Q2: How to operate and maintain the machine?
1. We will provide a professional technicist to you if you need .
2. Our technicist can help you till your workers can open machine well ( buyers need to pay the expenses for this technicist);
Q3: Do you have QC or any safety standards for machine?
Yes, we have established a highly strict quality control department to guarantee good quality.
Q4: How to find the matching accessories or wearing parts of the machine?
You can buy it from us with favorable price or from other place near you, most of our accessories and wearing parts are standard for you.
Q5:How much is this machine?
1. Please tell me what's the width of jumbo roll(parent roll) will you process?
2. Do you need embossing unit or printing unit?
3. What's the daily capacity of machine do you need?
3. Also, we could use color glue to make the paper more beatiful and attractive.
IF you want to know anything else,please contact us!