Drilling mud reccyling solids control system usually contain shale shaker, Vacuum Degasser, Mud Desander, desilter, Mud Cleaner, Decanter Centrifuge, pump, Drilling Mud Agitator, Mud Gun, Mud Mixer , poor boy degasser, Mud Tank, etc.. Drilling mud cleaning(solids control) systems will suit rig max drilling depth from 2000m to 9000m, as well as the offshore rig or jack-up platform drilling. We promise clients optimal solution with a cost-efficient budget.
Drilling mud recycling system is widely used in oil and gas drilling, HDD, CBM/CGS, Piling desanding, TBM slurry separation, and so on. These industry request similar solids separation or remvoal function. Please find below more information
Rig | 350-450HP | 550-650HP(ZJ20) | 750HP(ZJ30) | 1000HP(ZJ40) | 1500HP(ZJ50) | 1500HP(ZJ50) |
Mud Flow(m³/h) | 90 | 120 | 180 | 240 | 240 | 300 |
Shaker Qty | 1 | 1 | 2 | 2 | 2 | 3 |
Mud Cleaner | 1 | 1 | 1 | 1 | 1 | 1 |
Centrifuge | 0 | 0 | 1 | 1-2 | 2 | 2 |
Separation Size | 20 micron | 7 micron | 7 micron | 2 micron | 2 micron | 2 micron |
Mud Tank Qty | 2 | 3 | 3 | 5 | 6 | 7 |
Mud Tank Size | Customized | |||||
Pipeline Arrange | Customized |
1.Drilling rig Solids Control System manufactured by Aipu have a good performance of cold-resistent, high temperature resistance, anti-explosion, anti-leakage, anti-corrosion, raining proof, adapt to wicked condition of well drilling.
2.There are intermediate pressure mud pipelines and rinsing pipelines on the top of the tanks.
3.Behind the tank, there is a pressure bar type clear sand door. It is appropriate and neat to open.
4.To use durable links between the tanks, it is convenient to set up and dismantle, has a good scalability.
5.Accurate positioning between tanks, and can connect rapidly.
6.The drilling mud solids control level is high, the effect is good, and the measurement of mud is accurate.
7.The tanks are composed of corrugated boards of the V type. Holistic rigidity is good and the appearance is pleasing.
8.The surface is interpreted with sandblasting. The in-tank is painted with intense anti-corrosion bituminous paint, and outside of the tank is painted by the oil-proof and acid and alkali corrosion resistant paint.
9.Comply with the requirements of remote and installation of the drilling crew frequently.
10.Drilling Mud Solids Control System can be prepared according to the customers’ requirements
Drilling solids control system is designed for mud recycling of trenchless. Such as tunneling shield, HDD, and pilings. It can help reduce costs and improve construction efficiency significantly.
The whole system consists of a mud recovery treatment unit and a mud preparation unit.
Before construction, using mud mixing device to blend freshwater with mud material, achieving the purpose of mud preparation;
Using a mud pump to supply the prepared slurry to the wellhead
Return of waste mud from the wellhead is pumped to the shale shaker in the mud treatment unit, and the waste mud is removed through the mud shale shaker to remove a large amount of the waste solid particles. The treated slurry liquid will continue to be supplied to mud cleaner through the sand pump, after treatment the liquid can meet user requirements. Because after this system treated, solid particles content in the slurry liquid is 75 microns.