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Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Specifications
Brand Name :
Beyond
Model Number :
BY--NLX
Certification :
CE certificate/ISO9001/SGS
Place of Origin :
China
MOQ :
1
Price :
negotiable
Supply Ability :
20 pcs per month
Delivery Time :
90-120 days
Packaging Details :
wooden box
Name :
ice cream processing line
material :
SUS304 or SUS316
function :
used for ice cream
package :
plastic cup
operation :
full-auto or semi-auto
sea port :
shanghai
Description

50T/D DAIRY PRODUCTION LINE(YogurtGheeIce cream)


Figure shows ice cream ice cream processing equipment:
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit

DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.

-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.

-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.

-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage

Equipment list and technical parementers 50T/D DAIRY PRODUCTION LINE(YogurtGheeIce cream)

FLOW NO. NAME SIZE MAIN TECHNOLOGY PARAMETER UNIT QTY MANUFACTURER
A MILK RECEPTIONSTORAGE UNIT 　 　 　 　 　
A-1 Tanker unloading hose 　 6 m unit 2 Prepared
by clients
A-2 Milk pump 15T/h SUS304,Pump lift 24M,Mechanical Seal, ABB motor set 1 BEYOND
A-3 twin piping filter 15T/h SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh set 1 BEYOND
A-4 flowmeter 15T/h 4-20mA signal output, with pulse counting set 1 E+H
A-5 plate-type cooler 15T/h SUS304,single stage,△T=16℃,discharge milk temp is 5℃ set 1 BEYOND
A-6 milk storage tank 20000L SUS304 stainless steel,PU heat insulated,miller jaket ,side agitator, 960rpm, conical head,airtight manhole, breather valve,digital display thermometer,anti-eddy baffle,supporters with adjustable feet set 2 BEYOND
A-6-a Static Pressure Sensor 　 SUS304, 4-20mA signal output, range from 0-1 bar set 2 LABOM
A-6-b Temperature Sensor PT100 SUS304, 4-20mA signal output, range from 0-200℃ set 2 JUMO
A-7 milk pump 10T/h SUS304 stainless steel,pump lift 24M, Mechanical Seal,ABB motor set 2 BEYOND
A-8 Powder & water mixer 5T/h material is SUS304, machinical sealing pcs 1 BEYOND
A-9 blending tank 1000L material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,anti vortex plate, adjustable legs pcs 2 BEYOND
A-10 milk pump 5T/h material is SUS304, pump lift is 24 meters, machinical sealing pcs 2 BEYOND
A-11 plate heater union 5T/h material is SUS304, one section, heating with hot water, △T1=50℃, automatic temperature control, with hot water barrel and hot water pump pcs 1 BEYOND
A-12 double pipe filters 5T/h material is SUS304, double pipe, stainless steel filter 100 meshes pcs 1 BEYOND
B PASTERLIZER, SEPARATOR, HOMOGENIZING UNIT 　 　 　
B-1 Pasteurizer 5T/h Plate-type pasteurizer, inlet temperature is 4℃, centrifugal seperation at 55℃, sterilzing temperature 95 ℃, product outlet at 5℃, Spirax Sarco steam control system, JUMO temperature sensor, paperless recorder set 1 BEYOND
B-2 cream seperator 5T/h three phase seperation, auto residue discharge, with stainless steel control box set 1 BEYOND
B-3 high pressure homogenizer 5T/h 25Mpa, with starting box included set 1 BEYOND
C BUTTER PROCESSING UNIT 　 　 　
C-1 Cream storage tank 2000L material is SUS304,insulation,miller jacket, with decentration vertical agitator,conical head,sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs pcs 1 BEYOND
C-2 Rotor pump 1T/h SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa pcs 1 BEYOND
C-3 Cream Pasteurizer 1T/h Semi-auto plate-type pasteurizer, PID temperature automatic control, product inlet at 50℃,sterilzing temperature 85 ℃,holding time30S,7 ℃ product outlet, GEA stainless steel plate, Spirax Sarco steam control system, E+H temperature sensor, GEA/APV pneumatic valve, digital recorder and paperless recorder set 1 BEYOND
C-4 Cream storage tank 1000L SUS304 stainless steel, dimple jacket,top off-center vertical agitator,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle, with adjustable feet pcs 1 BEYOND
C-5 Rotor pump 1T/h SUS304 stainless steel, Mechanical Seal, outlet pressure 0.6Mpa pcs 1 BEYOND
C-6 butter churner 1000L SUS304, frequency adjustable, running speed 20-40rppm pcs 1 BEYOND
C-7 Butter trolly 1000L SUS304 stainless steel, each set with stainless steel sieve for draining whey, with wheels set 1 BEYOND
C-8 Butter melt vat 1000L Material-touch is SUS304 stainless steel, miller jacket, insulation,coil pipe inside, supporters with adjustable feet PCS 1 BEYOND
C-9 Rotor pump 1T/h SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa pcs 1 BEYOND
C-10 cream settleing tank 1000L material is SUS304,insulation, sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs pcs 1 BEYOND
C-11 Rotor pump 1T/h SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa pcs 1 BEYOND
C-12 Ghee boiler 500L Material-touch is SUS304 stainless steel, insulation, dimple jacket, central vertical mixing, ball shape seal head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, s with adjustable feet PCS 1 BEYOND
C-13 Rotor pump 1T/h SUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpa pcs 1 BEYOND
C-14 Ghee setting tank 1000L Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feet PCS 1 BEYOND
C-15 Rotor pump 1T/h SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa pcs 1 BEYOND
C-16 separator 0.5T/h Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging pcs 1 BEYOND
C-17 Ghee storage tank 1000L Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet PCS 1 BEYOND
C-18 Rotor pump 1T/h SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa pcs 1 BEYOND
C-19 Ghee balance tank 100L Material-touch is SUS304 stainless steel, insulation, conical head, airtight hole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feet PCS 1 BEYOND
C-20 ghee packing machine 600BPH suitable for pet jars 500 & 1000ml, capacity required is 10 jars per minute. pcs 1 BY CLIENT
C-21 Packing table 　 SUS04,size:1*2m pcs 14 BEYOND
D Yoghurt unit 　 　 　 　 　
D-1 Fermentation tank 5000L SUS304 stainless steel, three layers, dimple pad jacket,PU insulation, central vertical agitator with double blend speed:15 round per minute and 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legs PCS 6 BEYOND
D-2 Rotor pump 10T/H SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa PCS 1 BEYOND
D-3 Plate cooler 10T/H SUS304 stainless steel, one section,large gap,ΔT=25°C, milk outlet temperature is 20°C PCS 1 BEYOND
D-4 Rotor pump 10T/H SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa PCS 1 BEYOND
D-5 Rotor pump 1T/H SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa PCS 1 BEYOND
D-6 Fermentation platform 　 SUS304 stainless steel, 12000*800*2500mm PCS 1 BEYOND
D-7 Quarg separator 1T/h Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging pcs 1 BY CLIENT
D-8 Rotor pump 1T/H SUS304 stainless steel,mechanical seal,outlet press 0.6MPa PCS 1 BEYOND
E Blending unit for yoghurt 　 　 　
E-1 Emulsification tank 1000L material is SUS316L stainless steel,insulation,bottom high speed share,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti-vortex,
adjustable legs		 PCS 2 BEYOND
E-2 Milk pump 10T/H SUS316L stainless steel, pump lift is 24 meters, mechanical seal PCS 1 BEYOND
E-3 Twin piping filter 10T/H Material-touch is SUS316L stainless steel, two pipe, stainless steel filter element 100 mesh PCS 1 BEYOND
E-4 Operations platform 　 SUS304 stainless steel, 4000*1200*1200mm PCS 1 BEYOND
E-5 Blending tank 5000L material is SUS316L stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,
adjustable legs		 PCS 3 BEYOND
E-6 Milk pump 10T/H SUS316L stainless steel, pump lift is 24 meters, mechanical seal PCS 1 BEYOND
E-7 Yoghurt Pasteurizer 5T/h Plate-type pasteurizer, product contacting part is made of 316L, inlet temperature is 4℃,sterilzing temperature 93 ℃, product outlet at 40℃/ 4℃, Spirax Sarco steam control system, JUMO temperature sensor, paper-less recorder set 1 BEYOND
E-8 Temperature holding tank 5T/h Material SUS 304, holding time: 600seconds, rock wool
insulation, built-in coiled tubes, stainless steel tanks		 set 1 BEYOND
　 high pressure homogenizer 5T/h product contacting part is made of 316L, 25Mpa,with starting box included set 1 BEYOND
F 　 　 High level filling unit for yoghurt 　 　 　
F-1 High level tank 1500L SUS316L stainless steel, PU insulation, conical head, off-center agitator,sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legs PCS 2 BEYOND
F-2 High level platform 　 SUS304 stainless steel, 4000*3500*2200mm PCS 1 BEYOND
F-3 Plastic cup filling machine for yoghurt 　 used for filling yoghurt, Auto filling, auto sealing, 500ml/cup, 2400cups/hour PCS 4 BEYOND
G Ice cream unit 　 　 　
G-1 Pasteurizing tank 1000L Material-touch is SUS304 stainless steel, Dimple jacket, insulation, off-center vertical mixing, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet PCS 1 BEYOND
G-2 Rotor pump 1T/h SUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpa pcs 1 BEYOND
G-3 high pressure homogenizer 1T/h product contacting part is made of 316L, 25Mpa,with starting box included set 1 BEYOND
G-4 plate-type cooler 1T/h SUS316L,single stage,△T=30℃,discharge temp is 5℃ set 1 BEYOND
G-5 Flavouring tank 100L SUS304 stainless steel,single Layer,off-center vertical agitator,half open cover, diaphragm metering pump, with adjustable feet pcs 1 BEYOND
G-6 Ice cream aging tank 1000L SUS304 stainless steel, three layers, dimple pad jacket, insulation with PU material, central vertical agitator with double blend speed: 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legs PCS 3 BEYOND
G-7 Rotor pump 1T/H SUS304 stainless steel,mechanical seal,outlet press 0.6MPa PCS 1 BEYOND
H Hot water system 　 　 　
H-1 Hot water tank V=2000L SUS304, double Laye, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve pcs 1 BEYOND
H-2 centrifugal pump Q=5T/h SUS304, 24m lift, mechanical seal, ABB motor pcs 1 BEYOND
H-3 Plate heater Q=5T/h SUS 304, steam direct heating, max pressure is 0.8Mpa, one time termperatuing raising 30 degree. pcs 1 BEYOND
H-4 temperature control system 　 UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument set 1 BEYOND
I CIP system 　 　 　 　 　
I Full-auto CIP system 4×3T SUS304 stainless steel material,2 circuits,Concentrated acid/alcali tank adding system based on US technology, 300L×2 acid/alcali Concentrate tanks set 1 BEYOND
R-1~4 CIP return pump 30T/h SUS304 stainless steel,pump lift 24M, Mechanical Seal pcs 4 BEYOND
R-5~8 CIP return pump 20T/h SUS304 stainless steel,pump lift 24M, Mechanical Seal pcs 4 BEYOND




Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation TanksMilk Processing Project Dairy Processing Plant With Stainless Steel Fermentation TanksMilk Processing Project Dairy Processing Plant With Stainless Steel Fermentation TanksMilk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks

Product tags

stainless steel home brewing system

,

stainless steel mixing tank with agitator

,

boiler feed water production
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Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks

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Product Detail
Brand Name :
Beyond
Model Number :
BY--NLX
Certification :
CE certificate/ISO9001/SGS
Place of Origin :
China
MOQ :
1
Price :
negotiable
Contact Supplier
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks
Milk Processing Project Dairy Processing Plant With Stainless Steel Fermentation Tanks

Shanghai Beyond Machinery Co., Ltd

Active Member
9 Years
shanghai, shanghai
Since 2005
Business Type :
Manufacturer, Exporter
Main Products :
Dairy Processing Plant, UHT Milk Processing Line, Industrial Yogurt Making Machine
Total Annual :
30000000-50000000
Employee Number :
200~300
Certification Level :
Active Member
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