2000LPH SOY YOGHURT AND ICE CREAM PRODUCTION LINE
Description:
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
UHT milk process: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, UHT sterilizer(tubular type or plate type) homogenization, degassing, and filling
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Technical parameter:
Raw material | liquid cow milk, goat milk, camel milk, milk powder dissolving with water |
Product | Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk , butter, cheese and so on. |
Capacity | daily production : 3000L/5000L/10000L/20,000L |
Product package | Aseptic pouch, Gable Top box, plastic bottle, plastic cup, glass bottle,plastic pouch, Bulk,according to customer’s requirement |
Service include | Turnkey project service: design,manufacture,installation,commissioning,training, after-sale service and son on |
NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
1 | A | Soy yogurt blending unit | ||||
2 | A-1 | Blending tank | 1000L | material is SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 3 |
3 | A-2 | Milk pump | 5T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
4 | A-3 | Mini set of plate-type heat exchanger | 5T/H | SUS304 stainless steel, two stages, △T1=50°C, △T1=30°C, temperature automatic control | Set | 1 |
5 | A-4 | Emulsification tank | 500L | material is SUS304 stainless steel,insulation,bottom high speed shearing,conical head, sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 1 |
6 | A-5 | Milk pump | 5T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
7 | A-6 | Twin piping filter | 5T/H | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | PCS | 1 |
8 | A-7 | Operation platform | SUS304 stainless steel, water drainage in central, handrail and staircase, dimension is 1200*1200*1100mm | Set | 1 | |
9 | A-8 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
10 | Subtotal | |||||
11 | B | Pasteurization Unit | ||||
12 | B-1 | Plate pasteurizer | 1T/H | Material-touch is SUS304 stainless steel,plate type, 5℃inlet ,95°C, 300s sterilize,43℃ outlet, temperature-automatic control, with temperature recorder, CIP cleaning, Spirax sarco steam depressure and control system | PCS | 1 |
13 | B-2 | High pressure homogenizer | 1T/H | SUS304 stainless steel, 25MPa, including starting cabinet | PCS | 1 |
14 | E-3 | Warm holding tank | 1T/H | Material-touch is SUS304 stainless steel, holding 300s | PCS | 1 |
15 | Subtotal | |||||
16 | C | Fermentation unit | ||||
17 | C-1 | Fermentation tank | 1000L | SUS304 stainless steel, three layers, miller jacket ,PU heat insulated, top center frame agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | Set | 5 |
18 | C-2 | Rotor pump | 2T/H | SUS304 stainless steel, mechanical seal, lift 60M | Set | 1 |
19 | C-3 | Plate cooler | 2T/H | SUS304 stainless steel, large gap, ice water cooling, 42-15℃ | Set | 1 |
20 | C-4 | operation platform | SUS304 stainless steel, water drainage in central, handrail and staircase, dimension is 8000*800*1500mm | Set | 1 | |
21 | Subtotal | |||||
22 | D | Ice cream Blending unit | ||||
23 | D-1 | Blending tank | 1000L | material is SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 3 |
24 | D-2 | Milk pump | 5T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
25 | D-3 | Mini set of plate-type heat exchanger | 5T/H | SUS304 stainless steel, two stages, △T1=50°C, △T1=30°C, temperature automatic control | Set | 1 |
26 | D-4 | Emulsification tank | 500L | material is SUS304 stainless steel,insulation,bottom high speed share,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 1 |
27 | D-5 | Milk pump | 5T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
28 | D-6 | Twin piping filter | 5T/H | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | PCS | 1 |
29 | D-7 | operation platform | SUS304 stainless steel, water drainage in central, handrail and staircase, dimension is 1200*1200*1100mm | Set | 1 | |
30 | D-8 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | PCS | 1 |
31 | Subtotal | |||||
32 | E | Pasteurization Unit | ||||
33 | E-1 | Plate pasteurizer | 1T/H | Material-touch is SUS304 stainless steel,plate type, 5℃inlet ,95°C, 15s sterilize,43℃ outlet, temperature-automatic control, with temperature recorder, CIP cleaning, Spirax sarco steam depressure and control system | PCS | 1 |
34 | E-2 | High pressure homogenizer | 1T/H | SUS304 stainless steel, 25MPa, including starting cabinet | PCS | 1 |
35 | Subtotal | |||||
36 | F | Ice cream ageing unit | ||||
37 | F-1 | Ageing tank | 1000L | SUS304 stainless steel, three layers, miller jacket ,PU heat insulated, top center frame agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | Set | 4 |
38 | F-2 | Rotor pump | 2T/H | SUS304 stainless steel, mechanical seal,lift 60M | Set | 2 |
39 | Subtotal | |||||
40 | G | High level filling unit | ||||
41 | G-1 | High level tank | 1000L | SUS304 stainless steel, PU insulation, conical head, sealed manhole, breathing valve, digital show thermometer, anti vortex plate, adjustable legs | PCS | 1 |
42 | G-2 | plastic cup filling machine | 6000b/h | SUS304,sealed type,200ml, 6000 cups/h | PCS | 1 |
43 | G-3 | High level platform | SUS304 stainless steel, 3000*3000*2200mm | PCS | 1 | |
44 | Subtotal | |||||
45 | H | Soy milk cheese unit | ||||
46 | H-1 | Cheese boiler | 1000L | SUS304,triple layers, pearl wool insulation, ball shape bottom, central scrapper blender, double half open, with tilt dunction, stainless steel support. | PCS | 2 |
47 | H-2 | Presser | 250kg | SUS304, pneumatic press,6 heads | PCS | 2 |
48 | H-3 | Moulds | SUS304,5KG/PCS | set | 60 | |
49 | Subtotal | |||||
50 | I | CIP system | ||||
51 | I | Semi-auto CIP system | 4×3T | SUS304 stainless steel material, double cleaning way, Concentrated acid/alcali tank adding system based on US technology, Spirax Sarco steam control system, JUMO temperature sensor, plate type heat exchanger, 300L×2 acid/alcali Concentrate tanks | set | 1 |
52 | R | CIP return pump | 20T/h | SUS304 stainless steel, pump lift 24M, Mechanical Seal | pcs | 5 |
53 | subtotal: |