ISO 10000LPD Industrial stirred Yogurt Making Machine with plastic containers or cups package
Technical parameter and machine list
NO | Item no. | Machine name | Spec | Technical parameter | Unit | Qty |
1 | A | Milk receiving system | ||||
2 | A-1 | Loadometer | Maximum weighing 30T | PCS | 1 | |
3 | A-2 | Electronic scale | Maximum weighing 1000KG | PCS | 1 | |
4 | A-3 | Milk weighing tank | 500L | Material-touch is SUS304 stainless steel, other is SUS304 stainless steel, single layer, product feeding through 40 mesh filter net, CIP cleaning ball | PCS | 1 |
5 | A-4 | Milk receiving tank | 1000L | Material-touch is SUS304 stainless steel, other is SUS304 stainless steel, single layer, ¢102 top material inlet, CIP cleaning ball | PCS | 1 |
6 | A-5 | Milk pump | 20T/H | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 2 |
7 | A-6 | Twin piping filter | 20T/H | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | PCS | 1 |
8 | A-7 | Deaerator vessel | 20T/H | Material SUS304, tangential feeding , discharging at the bottom, including liquid level meter | PCS | 1 |
9 | A-8 | Plate cooler | 20T/H | Material-touch is SUS304 stainless steel, other is SUS304 stainless steel, one section, ΔT=16°C, milk outlet temperature is 4°C | PCS | 1 |
10 | A-9 | Milk storage tank | 15000L | SUS304 stainless steel, PU insulation, with offSET vertical mixing, miller jacket, conical head, sealed manhole, breathing valve, digital display thermometer, anti vortex plate, adjustable legs | PCS | 2 |
11 | Temperature sensor | PT100 | SUS 304 material, 4-20mA signal output, tail length 200 mm, cone seal | PCS | 2 | |
12 | Static pressure transducer | SUS 304 material, 4-20mA signal output, flange connection, range0-0.6bar | PCS | 2 | ||
13 | A-10 | Milk pump | 10T/H | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
14 | Electricity junction point pressure gauge | SUS 304, clamp connection, pressure adjustable 0-0.6 MPa | PCS | 1 | ||
15 | Electromagnetic flowmeter | 20T/H | SUS 304, 4-20mA signal output, with pulse counting | PCS | 1 | |
16 | Pneumatic Angle Seat Valve | DN40 | PCS | 2 | ||
17 | Pneumatic two positation three-way valve | Φ25 | SUS 304, welded type, with proximity switch bracket | PCS | 1 | |
18 | Pneumatic two positation three-way valve | Φ63 | SUS 304, welded type, with proximity switch bracket | PCS | 2 | |
19 | Pneumatic butterfly valve | Φ63 | SUS 304, welded type, with proximity switch bracket | PCS | 10 | |
20 | Pneumatic anti mixing valve | Φ63 | SUS 304, welded type, double seater double seal | PCS | 4 | |
21 | Proximity switch | PCS | 24 | |||
22 | Three holes distribution board | Φ63 | SUS304, Φ63 single screw single welding butterfly valve, with proximity switch | PCS | 1 | |
23 | Five holes distribution board | Φ63 | SUS304, Φ63 single screw single welding butterfly valve, with proximity switch | PCS | 1 | |
25 | B | Reconstituted milk system | ||||
26 | B-1 | Blending tank | 10000L | Material is SUS304, insulation,with decentration agitator,conical head,sealed manhole,breather vent, simple valve, digital display thermometer, anti vortex plate, adjustable legs | PCS | 3 |
27 | Temperature sensor | PT100 | SUS 304 material, 4-20mA signal output, tail length 200 mm, cone seal | PCS | 3 | |
28 | Static pressure transducer | SUS 304 material, 4-20mA signal output, flange connection, range0-0.6bar | PCS | 3 | ||
29 | B-2 | Centrifugal pump | 20T/h | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
30 | B-3 | High speed sugar melting machine | 5T/h | SUS 304, with stainless material feeding, calculating based on dry sugar | PCS | 1 |
31 | B-4 | Centrifugal pump | 15T/h | Material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
32 | B-5 | Twin piping filter | 20T/H | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | PCS | 1 |
33 | Electricity junction point pressure gauge | SUS 304, clamp connection, pressure adjustable 0-0.6 MPa | PCS | 1 | ||
34 | Vortex Flowmeter | 20T/H | SUS 304, 4-20mA signal output, with pulse counting | PCS | 1 | |
35 | Electromagnetic Flowmeter | 10T/H | SUS 304, 4-20mA signal output, with pulse counting | PCS | 1 | |
36 | Pneumatic two positation three-way valve | Φ51 | SUS 304, welded type, with proximity switch bracket | PCS | 2 | |
37 | Pneumatic butterfly valve | Φ51 | SUS 304, welded type, with proximity switch bracket | PCS | 20 | |
38 | Pneumatic anti mixing valve | Φ51 | SUS 304, welded type, double seater double seal | PCS | 12 | |
39 | Proximity switch | PCS | 46 | |||
40 | Four holes distribution board | Φ51 | SUS304, Φ51 single screw single welding butterfly valve, with proximity switch | PCS | 1 | |
42 | C | Sterilizing and homogenizing system | ||||
43 | C-1 | Plate pasteurizer | Q=10T/h | Material-touch is SUS304 stainless steel, five stage plate type,material inlet 5℃(20~50℃) , 95°C, 300s sterilizing( or 85℃, 15s) , 43℃ outlet or 4℃, PID auto control, high temperature discharging, low temperature backflow, with temperature recorder, CIP cleaning, Spirax sarco steam depressure and control system | PCS | 1 |
44 | C-2 | Cream separator | Q=10T/h | Disk separator, automatic control, three-phase, started with frequency conversion, self-discharging, with auto standardization system | PCS | 1 |
45 | C-3 | Homogenizer | Q=10T/h | 25MPa, including starting cabinet | PCS | 1 |
46 | C-4 | Temperature holding tank | Q=10T/h | Material-touch is SUS304 stainless steel, holding 300s, Stainless steel coil, rock wool insulation | PCS | 1 |
48 | D | Milk storaging system | ||||
49 | D-1 | Milk storage tank | 30000L | SUS304, 60mmPU insulation, skirt base, and inclined bottom discharging, miller jacket, closed side manhole, ladder, guardrail, digital thermometer,sampling valve, Germany JUMO temperature sensor, LABOM static pressure sensor, CIP cleaning ball, breathing valve, lateral mixing 960rpm | PCS | 2 |
50 | Temperature sensor | PT100 | SUS 304 material, 4-20mA signal output, tail length 200 mm, cone seal | PCS | 2 | |
51 | static pressure transducer | SUS 304 material, 4-20mA signal output, flange connection, range0-0.6bar | PCS | 2 | ||
52 | D-2 | Milk storage tank | 20000L | SUS304, 60mmPU insulation, skirt, and inclined bottom discharging, miller jacket, closed side manhole ladder, guardrail, digital thermometer,sampling valve, Germany JUMO temperature sensor, LABOM static pressure sensor, CIP cleaning ball, breathing valve, lateral mixing 960rpm | PCS | 1 |
53 | Temperature sensor | PT100 | SUS 304 material, 4-20mA signal output, tail length 200 mm, cone seal | PCS | 1 | |
54 | static pressure transducer | SUS 304 material, 4-20mA signal output, flange connection, range0-0.6bar | PCS | 1 | ||
55 | D-3 | Milk storage tank | 10000L | SUS304 stainless steel, PU insulation, with offSET vertical mixing, dimple pad jacket, conical head, sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legs | PCS | 2 |
56 | Temperature sensor | PT100 | SUS 304 material, 4-20mA signal output, tail length 200 mm, cone seal | PCS | 2 | |
57 | Static pressure transducer | SUS 304 material, 4-20mA signal output, flange connection, range0-0.6bar | PCS | 2 | ||
58 | D-4 | Centrifugal pump | 5T/h | material is SUS304,pump lift is 36 meters,machinical sealing | PCS | 1 |
59 | Pneumatic Angle Seat Valve | DN40 | PCS | 5 | ||
60 | Pneumatic two positation three-way valve | Φ51 | SUS 304, welded type, with proximity switch bracket | PCS | 5 | |
61 | Pneumatic butterfly valve | Φ51 | SUS 304, welded type, with proximity switch bracket | PCS | 5 | |
62 | Pneumatic anti mixing valve | Φ51 | SUS 304, welded type, double seater double seal | PCS | 13 | |
63 | Proximity switch | PCS | 36 | |||
64 | Six holes distribution board | Φ51 | SUS304, Φ51 single screw single welding butterfly valve, with proximity switch | PCS | 1 | |
66 | E | Cream system | ||||
67 | E-1 | Cream storage tank | 1000L | Material-touch is SUS304 stainless steel, insulation, top vertical mixing with scrapper, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | PCS | 2 |
68 | E-2 | Temperature control unit | Steam pressure reducing valve (DN25) 1 PCS, 1 PCS of trap (DN15), Burkert steam angle seat valve (DN32) 1 PCS, Jumo temperature sensor 1PCS, domestic high quality pressure gauge, thermometer, relief valve, filter, valve, etc | PCS | 2 | |
69 | E-3 | Centrifugal pump | 10T/H | Material-touch is SUS304 stainless steel, pump lift is 24 meters, mechanical seal, inner shell is mirror polished | PCS | 1 |
70 | E-4 | Cream Churner | 500L | SUS304, stainless steel cabinet, variable frequency speed control , spray cooling, with transparent protective cover | PCS | 2 |
72 | F | Probiotic yoghurt mixing system | ||||
73 | F-1 | Blending tank | 1000L | SUS304 stainless steel, insulation, top off-center vertical agitator, conical head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, with adjustable feet | SET | 3 |
74 | F-2 | Centrifugal pump | 5T/h | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
75 | F-3 | Plate heater unit | 5T/h | material is SUS304,one section, heating with hot water,△T1=50℃,automatic temperature control, with hot water barrel and hot water pump | PCS | 1 |
76 | F-4 | Centrifugal pump | 3T/h | material is SUS304, pump lift is 24 meters, machinical sealing | PCS | 1 |
77 | F-5 | Operation platform | SUS304,5500*800*1500mm | PCS | 1 | |
79 | G | Sweet lassi mixing system | ||||
80 | G-1 | Blending tank | 1000L | SUS304 stainless steel, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital display thermometer, anti-eddy baffle, with adjustable feet | SET | 3 |
81 | G-2 | Centrifugal pump | 5T/h | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
82 | G-3 | Plate heater union | 5T/h | material is SUS304,one section,heating with hot water,△T1=40℃,automatic temperature control, with hot water barrel and hot water pump | PCS | 1 |
83 | G-4 | Powder and water blender | 5T/h | material is SUS304,machinical sealing, with material feeding platform | PCS | 1 |
84 | G-5 | Twin piping filter | 5T/h | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | PCS | 1 |
85 | G-6 | Centrifugal pump | 3T/h | material is SUS304,pump lift is 24 meters, machinical sealing | PCS | 1 |
86 | G-7 | Homogenizer | Q=1T/h | 25MPa, including starting cabinet | PCS | 1 |
88 | H | Set yoghurt mixing system | ||||
89 | H-1 | Blending tank | 1000L | material is SUS304, insulation, with decentration agitator, conical head,sealed manhole,breather vent,sample valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 3 |
90 | H-2 | Centrifugal pump | 5T/h | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
91 | H-3 | plate heater unit | 5T/h | material is SUS304,one section,heating with hot water,△T1=40℃,automatic temperature control, with hot water barrel and hot water pump | PCS | 1 |
92 | H-4 | Centrifugal pump | 3T/h | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
93 | H-5 | Operate platform | SUS304,6000*800*1500mm | PCS | 1 | |
95 | I | Yoghurt mixing system | ||||
96 | I-1 | Blending tank | 2000L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 3 |
97 | I-2 | Centrifugal pump | 5T/h | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
98 | I-3 | Plate heater unit | 5T/h | material is SUS304,one section,heating with hot water,△T1=40℃,automatic temperature control, with hot water barrel and hot water pump | PCS | 1 |
99 | I-4 | Powder water blender | 5T/h | material is SUS304,machinical sealing | PCS | 1 |
100 | I-5 | Twin piping filter | 5T/h | Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh | PCS | 1 |
101 | I-6 | Centrifugal pump | 3T/h | material is SUS304,pump lift is 24 meters,machinical sealing | PCS | 1 |
102 | I-7 | Homogenizer | Q=2T/h | 25MPa, including starting cabinet | PCS | 1 |
104 | J | Fermentation tank | ||||
105 | J-1 | Fermentation tank | 2000L | SUS304 stainless steel, heat insulated, miller jacket, top center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, with adjustable feet | PCS | 5 |
106 | J-2 | Rotors pump | 3~5T/H | SUS 304 material, mechanical seal, outlet pressure 0.6mpa, stepless speed regulating | PCS | 1 |
107 | J-3 | Plate cooler | 5T/H | Material contact part SUS 304, one section 304, ice water cooling from 43℃ to 15℃, big gap | PCS | 1 |
108 | J-4 | Fermentation tank | 1000L | SUS304 stainless steel,heat insulated,dimple pad,top center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,with adjustable feet | PCS | 5 |
109 | J-5 | Rotors pump | 2T/H | SUS 304 material, mechanical seal, outlet pressure 0.6mpa, stepless speed regulating | PCS | 1 |
110 | J-6 | Plate cooler | 2T/H | Material contact part SUS 304, one section 304, ice water cooling from 43℃ to 15℃, big gap | PCS | 1 |
111 | J-7 | Operation platform | SUS304,10500*800*1500mm | PCS | 1 | |
113 | K | High level storage unit | ||||
114 | K-1 | High level tank | 1000L | SUS304 stainless steel, PU insulation, conical head, off center vertical mixe 36 rpm, sealed manhole, breathing valve, digital display thermometer, anti vortex plate, adjustable legs | PCS | 6 |
115 | K-2 | High level platform | SUS304 stainless steel, 11000*3000*2200mm | PCS | 1 | |
116 | K-3 | Plastic bottle filling machine | Auto filling, auto sealing, 200ml/bottle, 500ml/bottle, 1000ml/bottle, | PCS | ||
117 | K-4 | Plastic cup filling machine | Auto filling, auto sealing, 100ml/ cup, 200ml/cup, 250ml/cup, 500ml/cup | PCS | ||
118 | K-5 | Plastic bag filling machine | SUS304,sealed type,250ml/bag,6000bags/h,two head plastic pouch filling | PCS | ||
120 | L | Hot water generating unit | ||||
121 | L-1 | Hot water tank | V=10000L | made of sus304 stainless steel, double layers insulated with PU,with airtight manhole, ladder, breathing apparatus, including floating ball type liquid level meter , digital display thermometer, discharging bar at the bottom of the valve, adjustable feet | SET | 1 |
122 | L-2 | Hot water pump | Q=20T/h | made of sus304 stainless steel, pump head is 24m, ABB motor | SET | 1 |
123 | L-3 | Plate heater | Q=20T/h | plate heat exchanger is made of sus304 stainless steel, steam direct heat, max pressure 0.8mpa, temperature rising up to 35℃ | SET | 1 |
124 | L-4 | Temperature control system | UK Sprirax sarco steam reduce system , Jumo temperature sensor, high-quality domestic cut-off valve, filter, pressure gauge, etc | SET | 1 | |
125 | Pneumatic two positation three-way valve | Φ63 | SUS 304, welded type | PCS | 1 | |
126 | Pneumatic butterly valve | Φ51 | SUS 304, welded type | PCS | 1 | |
128 | M | Water treatment unit | ||||
129 | M | One stage RO water treatment system | 15T/H | Including 10T water tank, multi medium filter, activated carbon filter, precision filter, cartridge filter, water treatment main body, chemical dosing system, film cleaning system, 20T pure water tank, piping connection, pumps, valves etc this system. And also including multi medium filter silica sand, shell activated carbon etc. filter medium. | SET | 1 |
131 | N | CIP system | ||||
132 | N | Full-auto CIP system | 4×5000L | Four tanks structure, double circulation, full-auto CIP, double layer insulation tank, tank material SUS304 stainless steel, inner tank thickness 3mm, outer 1.5mm, acid & alkali tank with stirrer, PLC touch screen control, high & Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, electricity conductivity, flowmeter, inlet flow switch, Shanghai YUAN brand progress pump 2PCSs, 20T/H, pumping lift 36M, ABB motor, plate heater temperature rising on line, 300L concentrated acid & alkali tank which material is SUS316L , USA imported pneumatic diaphragm pump two PCSs. | SET | 1 |
133 | R | CIP return pump | 30T/h | SUS316L stainless steel, high quality mechanical seal, self priming type, ABB motor | PCS | 4 |
134 | R | CIP return pump | 20T/h | SUS316L stainless steel, high quality mechanical seal, self priming type, ABB motor | PCS | 11 |
Company introduction:
Shanghai Beyond Machinery Co., Ltd, established in the year of 2005, is a manufacture specialized technology-oriented machinery. BEYOND is able to provide the turn-key projects, including the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary stainless steel tanks, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001, to ensure us to provide the good quality equipments that are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP etc.
Thank you very much for the trust of all our customers and we expect to build up good business cooperation friendship with more and more clients, and warmly welcome to your visiting to our factory!
Part 1. Basic technical parameters of this project
1. Product Variety: 100000L/D dairy production line.
2. Raw material: fresh milk with some milk powder;
3. Filling type: plastic pouch,1000ml/pouch;
4. End products:Pasteurized milk, milk cream, Sweet lassi, Probiotic yoghurt (yakult),drinking yoghurt, set yoghurt.
Part 2. Main processing system:
A:Milk receiving system;
B. Milk powder reconstituted milk system;
C. Sterilizing and homogenizing system;
D. Milk storaging system;
E. Cream system;
F.Probiotic yoghurt mixing system;
G. Sweet lassi mixing system;
H. Set yoghurt mixing system;
I. Drinking yoghurt mixing system
J.Fermentation tank;
K. High level storage unit;
L. Hot water generating unit;
M. Water treatment unit;
N. CIP system.
Part 3. Production line flow chart design:100T/D DIARY PROSESSION LINE
Part.4 Commercial terms
*Terms of Payment: 40% TT as down payment, the balance before loading,
or 100%L/C at sight against shipping documents ;
*Delivery time:
120 days after receive TT deposit or formal 100% L/C, upon approval on technical drawings and specifications by client.
*Duration of Guarantee:
1. within 12 months since the installation and commissioning of equipment are finished, If the defects of equipment and spare parts result from the seller, the seller will supply spare parts and maintenance by free of charge. If the defects result from the buyer’s improper use of equipment, seller will charge the cost of maintenance and spare parts.
2. After 12 months since the installation finished, if the equipment and spare parts are defected, the seller will charge the cost of maintenance and spare parts.
3. If Buyer request Seller and engineer to Buyer's factory, buyer should supply seller’s workers the round trip air tickets and subsidary for each worker per day. And the local traffic, accommodation and lodging fees should also be available.
*Installation terms:
1. 50-60 days for installation and commissioning.
2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.