3000-20000LPH full automatic green Tea drink Processing equipments with CIP system and PLC control
Technical parameters
Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Various fruit juice, tea, food, functional beverage |
Capacity | 2 tons per day – 1000 tons per day |
End product package | Pre-pak pouch, plastic bag, gable top bag, plastic cup, plastic bottle, glass bottle, sanitary can etc. |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of energy drink and tea beverage line.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
Energy drink, juice and tea beverage line: sugar dissolving, ingredients mixing and emulsifying, homogenization, sterilizing(plate type pasteurizer or tubular sterilizer), homogenization, filling.
Other process may use is: dilution, extracting, cooking/heating, grinding, homogenization, degassing and filling etc, which can be manufactured into various fruit juice, tea, food functional drinks
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-ETJ |
Capacity | 3000-20000BPH |
Raw material | Vitamins ,Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Energy drink, fruit juice, tea beverage, functional beverage |
Shelf life | 180-365days |
Final product package | PET bottle, aluminium cans, tin cans, standup pouch etc. plastic bag, Gable top bag, Plastic cup, glass bottle, etc. |
Filling volume | 200ml, 350ml, 450ml, 500ml, 1L, 1.5L etc |
Certification: | ISO9001/CE/SGS |
Flow No. | Name | Model | Main technical parameters | QTY (piece) | |||
A | Extracting and filtering system | ||||||
A-1 | Extracting tank | 600L | SUS 304, insulation, top central paddle mixer, sealed manhols, bottom outlet and discharge,oval head and bottom conical cover angle is more than 45 degree,cylinder stator full auto on-off at the discharge and the self-lock device | 2 | |||
A-2 | Centrifugal pump | 10T/h | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
A-3 | Duplex cloth filter | 10T/h | SUS 304, Duplex type, 200mesh | 1 | |||
A-4 | Plate cooler | 10T/h | SUS304, three stages, temperature cooling from 95-15degree, first stage, cooling by RO water, second stage, cooling by tower water, third stage ice water | 1 | |||
A-5 | Tea water storage tank | 2000L | material SUS 304, single layer, conical cover,Airtight manhole, breathing valve, digital display thermometer | 1 | |||
A-6 | Centrifugal pump | 5T/H | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
A-7 | Duplex tube filter | 5T/H | SUS 304, Duplex type, 200mesh | 1 | |||
A-8 | Disk centrifuge | 3T/h | self discharge | 1 | |||
A-9 | CIP return pump | 20T/h | SUS304, lift:20m, mechanical seal | 2 | |||
B | Sugar desolving and storaging system | ||||||
B-1 | High speed blender | 500L | SUS304,insulation,bottom high speed emusifying head, digital display thermometer | 1 | |||
B-2 | Centrifugal pump | 10T/H | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
B-3 | Duplex tube filter | 10T/h | SUS 304, Duplex type | 1 | |||
B-4 | Plate cooler | 10T/h | SUS 304, one stage, cooling from 80 degree to 40 degree | 1 | |||
B-5 | Diatomite filter | Q=5t/h | Containing the precoat tank and precoat pump | 1 | |||
B-6 | Sugar liquor | 1500L | SUS 304, single layer, conical cover, sealed manhole, breathing value, digital display themometer | 2 | |||
B-7 | Centrifugal pump | 10T/h | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
B-8 | CIP return pump | 20T/h | SUS304, lift:20m, mechanical seal | 1 | |||
C | Mixing system | ||||||
C-1 | Mixing tank | 3000L | SUS 304, single layer,top off-set stirring, sealed manhole, digital display themometer, conical cover | 2 | |||
C-2 | Centrifugal pump | 5T/h | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
C-3 | Duplex cloth filter | 5T/h | SUS 304, Duplex type, 200mesh | 1 | |||
C-4 | CIP return pump | 20T/h | SUS304, lift:20m, mechanical seal | ||||
D | Sterilizing system | ||||||
D-1 | Tubular sterilizer | 3000L | Tubular type, sterilizing temperature 120 degree, 15 seconds, PLC full automatic control, hot filling | 1 | |||
E. Hot water system | |||||||
E-1 | Hot water tank | 3000L | SUS 304, insulation, conical cover, sealed manhole, breathing value, digital display themometer | 1 | |||
E-2 | centrifugal pump | 10T/h | SUS 304, H=24m, high-quality mechanical seal | 1 | |||
E-3 | Plate cooler | 10T/h | SUS304,one stage | 1 | |||
E-4 | Temperature control system | 10T/h | Spirax sarco steam reduced pressure, control system | 1 | |||
F | Semi automatic CIP system | ||||||
F-1 | Full-automatic CIP system | 3×2T | SUS 304, inner layer 316,single circuit,Germany Burkert temperature control system, America concentrate acid and alkali adding system 100L*2 tanks, automatic temperature control,and automatic acidity , Washing process automatic control, fault alarm concentrated acid/alkali tanks | 1 | |||
G | Installation system | ||||||
G-1 | Stainless steel piping unit | Including the pipe lines as well as the CIP system before the filling, follows SMS standard pipe size: ¢63,¢51,¢38 | 1 | ||||
G-2 | Power piping unit | Power line and heat preservation for the main line excluding filling system | 1 | ||||
G-3 | Electric control cabinet | Control cabinet for main line excluding filling part | 1 | ||||
G-4 | Electric wires and connecting material | Electric wires and connecting material for main line excluding filling part | 1 |