Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
. We have cooperated with the same occupations from domestic and international to introduce and develop many advanced procedures of manufacturing and designing.
With so many excellent staffs in technical and marketing, we are distributing in a more flexible and invigorative working surrounding development and helping our customers more success in the corresponding areas by offering better products and service.
We supply all kinds of dairy processing line, for turnkey projects, include designing, equipment manufacturing, installation, commissioning and training workers etc.
Tea Beverage Production Line with the Capacity of 3000-20000BPH
Specific Description
Taken various tea leaf, tea powder as main raw material, through dilution, extraction, cooking, grinding, homogenization, degassing and filling etc flow procedures, which can be manufactured into various fruit juice, tea, food functional drinks. The package way can be Pre-pak pouch, plastic bag, Gable top bag, plastic cup, plastic bottle, glass bottle and sanitary can etc. Factories usually fabricate them into long life end products, shelf life can be one year or longer.
Technical parameters
Raw material | tea leaf, tea powder |
End product | Tea beverage |
Capacity | 2T/D – 1000T/D |
End product package | Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc. |
Features and advantages:
1. Processing capacity can be ranged from 3000-20000BPH.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
5. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Equipment and price list for 3T/H blending juice production line | |||||||
No. | Flow No. | Name | Model | Main technical parameter | Unit | QTY | Manufacturer |
1 | A | Material dissloving unit | |||||
2 | A-1 | Emulsification tank | 500L | SUS316 stainless steel for material contacting part, other parts using SUS 304, 60mm PU insulation, high speed stirring 1400rpm at bottom, digital display thermometer, built-in scale, conical cover, CIP cleaning ball, high and low level sensor, special designed sugar funnel | PCS | 1 | BEYOND |
3 | A-2 | Centrifugal pump | 10T/H | SUS316 stainless steel for material contacting part, others part using 304, 24 meters lift, mechanical seal, ABB motor | PCS | 1 | BEYOND |
4 | A-3 | Twin tube filter | 10T/H | SUS316 stainless steel for material contacting part, 200 mesh, stainless steel filter net, twin tubes | PCS | 1 | BEYOND |
5 | A-4 | Dissolving platform | SUS304 stainless steel, stainless steel pattern plate, handrail and ladder, centralized drainage, size is about 1200*1200*1200mm | PCS | 1 | BEYOND | |
6 | Subtotal A | ||||||
7 | B | Blending unit | |||||
8 | B-1 | Inverted screw pump | 3T/H | Inverted screw pump, with dynamic cart, can be lifted, speed stepless adjustable, the part touched with product is SUS316L stainless steel | PCS | 1 | BEYOND |
9 | B-2 | Blending tank | 3000L | Single layer,SUS316 stainless steel for material contacting part, others using SUS 304, off-center agitator, 36 rpm, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve | PCS | 3 | BEYOND |
10 | B-3 | Centrifugal pump | 5T/H | SUS316 stainless steel for material contacting part, others using SUS 304, pump head is 36 lift, mechanical seal, ABB motor | PCS | 1 | BEYOND |
11 | B-4 | Twin tube filter | 5T/H | SUS316 stainless steel, 40 mesh, stainless steel filter net, twin tube | PCS | 1 | BEYOND |
12 | B-5 | blending platform | SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4500*800*1800mm | PCS | 1 | BEYOND | |
13 | Subtotal B | ||||||
14 | C | Sterilizing filling unit | |||||
15 | C-1 | Tubular sterilizer | Q=3.5T/h | SUS316 stainless steel for material contacting part, tubular type, Sterilization temperature range: 25~50℃→95℃(30S)(sterilization)→70℃(hot filling) Spirax sarco steam pressure relief and regulating valve system, steam trap, Germany Jumo temperature sensor. Germany Burkert tower water regulator, GEA/APV pneumatic valve, paperless temperature recorder,Siemens PLC touch screen control, with self CIP cleaning system | set | 1 | BEYOND |
16 | C-2 | vacuum degasser | Q=3.5T/h | SUS316 stainless steel for material contacting part, others using SUS304, differential pressure transducer, water circulation type vacuum pump, working vacuum degree-0.08MPa, vertical multi-stage centrifugal pump, frequency converted control | pcs | 1 | BEYOND |
17 | C-3 | homogenizer | Q=3.5T/h | SUS316 stainless steel for material contacting part, others using SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control | pcs | 1 | BEYOND |
18 | C-4 | High position tank | 500L | SUS316 stainless steel for material contacting part, SUS304 stainless steel, airtight manhole, digital display thermometer, CIP cleaning ball, with high mounted tank legs | PCS | 1 | BEYOND |
19 | Subtotal C | ||||||
20 | D | Hot water unit | |||||
21 | D-1 | hot water tank | V=3000L | SUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder | pcs | 1 | BEYOND |
22 | D-2 | centrifugal pump | Q=10T/h | SUS304, lift 24 meters, mechanical seal | pcs | 1 | BEYOND |
23 | D-3 | palte heater | Q=10T/h | SUS304, steam heating directly, plate Proof Pressure 8kg,60-95℃ | set | 1 | BEYOND |
24 | D-4 | temperature control system | UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | set | 1 | BEYOND | |
25 | Subtotal | ||||||
26 | E | CIP unit | |||||
27 | E | CIP system | Q=10t/h | SUS304, union type CIP system,0.8T*3,UK Spirax sarco reducing valve, trap system | pcs | 1 | BEYOND |
28 | R | CIP return pump | 20T/H | SUS316L, 24m lift, mechanical seal, ABB motor | pcs | 1 | BEYOND |
29 | Subtotal | ||||||
30 | Total price of equipment |