15 T/H Tomato paste, ketchup, juice processing line
Machine list
No. | Flow No. | Equipment Name | Size | Main Parameter |
1 | A | Washing unit | ||
2 | A-1 | Primary clapboard elevator | 15T/H | Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 7000mm*1100mm (length*width), frequency conversion control |
3 | A-2 | Surfing bubble washing | 15T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for fruit washing pool is 4000mm*1300mm (length*width), |
4 | A-3 | Roller sorting machine | 15T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for roller sorting machine is 7000mm*1200mm (length*width),, including fruit sorting operation platform (SUS304 stainless steel), size is 3500mm*600mm |
5 | A-7 | Screw conveyor | 2T/H | SUS304,half circle, able to disassemble for cleaning, 6M*0.3M*0.3M |
6 | A-4 | Surfing bubble washing elevator | 15T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for fruit washing pool is 4000mm*1300mm (length*width), |
7 | subtotal: | |||
8 | B | Pulping unit | ||
9 | B-1 | crush machine | 15T/H | SUS304, machine is composed of inlet hopper, side cover, main body, main bearing. Bearing seat, motor, motor support, discharge hopper, motor control,etc. |
10 | B-2 | Buffer storage tank | V=1000L | SUS304, single layer, bottom with square flange outlet, capacitive high and low level, adjustable legs |
11 | B-3 | Screw pump | 15T/H | Sanitary grade,outlet pressure≤0.6MPa |
12 | B-4 | Tubular heat exchanger | 15T/H | US304, tubular type, steam heating directly, outlet temperature 85℃ |
13 | Steam conditioning and temperature control system | Spirax sarco steam reduce valve (DN50), drain valve (DN32), adjustable valve (DN65), Jumo temp. sensor etc. | ||
14 | B-5 | Storage tank | 10000L | SUS304, Double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap |
15 | B-6 | Screw pump | 15T/H | Sanitary grade,outlet pressure≤0.6MPa |
16 | B-7 | Double stage pulping machine | 15T/H | SUS304, double stage pulping, first stage rotary speed 960rpm,screen hole diameter 1.0mm, second stage 1200rpm, screen hole diameter 0.6mm |
17 | B-8 | Screw conveyor | 2T/H | SUS304,half circle, able to disassemble for cleaning, 6M*0.3M*0.3M |
18 | B-9 | Buffer storage tank | V=1000L | SUS304, single layer, bottom with square flange outlet, capacitive high and low level, adjustable legs |
19 | B-10 | Centrifugal pump | Q=20T/H | SUS304, mechanical seal, pump lift 24m |
20 | B-11 | Storage tank | 10000L | SUS304, Double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap |
21 | B-12 | Centrifugal pump | Q=20T/H | SUS304, mechanical seal, pump lift 24m |
22 | B-13 | Pulping platform | carbon steel frame, outside coating with anti-corrosion paint,stainless steel checker plate, staircase with handrail, water drain in central,size:5000*3500*2200 | |
24 | C | concentrating unit | ||
25 | C-1 | Three stage forced circulation evaporator | Q=13.5T/H | material contacting parts using the material SUS304, fully automatic PLC control, evaporation capacity 13.5T/H, imported refractometer, temp. sensor, differential pressure level sensor, Spirax sarco steam control system, forced circulated centrifugal pump, rotor pump, water circulated vacuum pump, carbon steel machine frame and supporter, stainless steel pattern plate, ladder, handrail |
26 | C-2 | Paste batch storage tank | V=10000L | SUS304, Double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap |
27 | C-3 | screw pump | Q=3~5T/H | Sanitary grade,outlet pressure≤0.6MPa, frequency control |
28 | B-9 | Centrifugal pump | Q=15T/H | SUS304, mechanical seal, pump lift 24m |
30 | D | Sterilization and filling system | ||
31 | D-1 | Tube-in-tube sterilizer | 3T/H | adopt the full automatic Simens PLC control, product inlet temperautre 60℃, sterilizing temperature 105℃, 120s, material outlet temperature 40 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit |
32 | D-2 | Aseptic large bag filling machine | 3T/H | Aseptic large bag filler, 220kg, double heads , automatic control, self-leaning system, with Motorless drum rolling conveyor |
33 | Motorless drum rolling conveyor | carbon steel support with antirust painting, Galvanized rollarounds, effective width 750mm, length 10000mm. | ||
35 | E | CIP system | ||
36 | E | Full-auto CIP system | 3000L×3 | SUS304,insulation,single circuits,with plate heating, full-auto,Germany Burkert temperature auto-control system,America concentrate acid and alkali adding system,300L*2 storage tanks for concentrated acid and alkali. |
37 | R | CIP return pump | Q=30T/h | SUS316L,pump head 20m, suction lift 4M,mechanical seal |
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-TC |
Capacity | 2-50T/H |
Raw material | Fresh tomato / carrot/tomato paste |
End product | NFC fresh tomato juice, concentrated tomato paste, concentrated carrot juice, tomato ketchup, tomato sauce, tomato puree, etc. |
Juice yield | ≥ 90% |
Final product brix | 7-12brix(for juice) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying Tomato/Carrot processing line, such as tomato, carrot, papaya, Aloe, etc.
It is suitable for processing various kinds of finished products: NFC fresh tomato juice, concentrated tomato paste, concentrated carrot juice, tomato ketchup, tomato sauce, tomato puree, etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators. We have cooperate for long time with FMC, FOMESA and other world famous food processing machinery manufacturers, Shanghai beyond has developed perfect processing solutions.
Features of Tomato/Carrot processing line
1. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
2. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
3. End product with pure flavor, bright color, and high output percentage;
4. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
5. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.