Vegetable protein milk is very popular in the world, including peanut milk, almond milk, walnut milk, oat milk, etc.
It is applicable to the processing of walnut and almond to produce walnut jam (milk), almond, walnut beverage and other products. The production line is mainly composed of sheller, roaster, peeler, superfine pulverizer, homogenizer, degasifier, sterilizer, autoclave, etc. The production line is mainly composed of cleaning machine, elevator, ultraviolet sterilizer, desliming machine, pulper, degasifier, homogenizer, sterilizer, filling machine, etc.
Vegetable protein milk is very popular in the world, including peanut milk, almond milk, walnut milk, oat milk, etc.
Raw material: grains,including corn, rice, soybean, almond, peanut, oats, walnut, grain, etc.
finished products:grains milk /drink, corn juice, rice milk, soy milk/soybean milk, almond milk, peanut milk, etc.
Main processing:
(aseptic package method) washing---->soaking/cooking ----> milling/grinding----> filtering----> mixing ----> homogenizing----> aseptic UHT sterilizing----> aseptic filling----cooling and drying----labeling----> carton apcking
It is applicable to the processing of walnut and almond to produce walnut jam (milk), almond, walnut beverage and other products. The production line is mainly composed of sheller, roaster, peeler, superfine pulverizer, homogenizer, degasifier, sterilizer, autoclave, etc. The production line is mainly composed of cleaning machine, elevator, ultraviolet sterilizer, desliming machine, pulper, degasifier, homogenizer, sterilizer, filling machine, etc.
The soybean milk production process line consists of the following stages: soybean receiving, peeling, rehydration, grinding, solubilization, separation, clarification, inhibition, standardization / formulation, homogenization, cooling and storage, sterilization and aseptic filling. Soybean milk can also be preserved for further processing to obtain seasoned soybean milk, soybean beverage, beverage, etc. By products can be obtained in the separation stage, which are usually used as animal food.
Usage:
Applicable for large milk collection center, or for milk outdoor storage at large milk production plant; also used at other food and pharmacy factory for storage of liquid product.This equipment is equipped with cleaning system, agitator, sight and view devices, also have attachments of thermometer and level indication meter.
Usage:
This machine stands between the pasteurizer and the UHT, can be used for PET hot filling or roof shape filling sterilize.
Full automatic control: UK Spirax Sarco steam pressure reduce valve, German Burkert or Spirax Sarco temperature control system, German Labom temperature transducer, Anthone temperature recorder without paper, South hot water pump, Siemens PLC full automatic control with touch screen, the precision of temperature control is ±0.5 degree.
Semiautomatic control: UK Spirax Sarco steam pressure reduce valve, German Burkert or Spirax Sarco temperature control system, German Labom temperature transducer, Anthone temperature recorder without paper, South hot water pump, Siemens LOGO control, the precision of temperature control is ±0.5 degree.
Equipment lis and technical parameter for grain milk (grains milk /drink, corn juice, rice milk, soy milk/soybean milk, almond milk, peanut milk) processing line
No. | Flow No. | Name | Size | Main technology parameter |
1 | A | Milling unit | ||
2 | A-0 | Rice or oats washing machine | Q=500Kg/h | SUS304 |
3 | A-1 | Cooking kettle | 1000L | SUS304 stainless steel, three layer miller jacket, half open type, central frame blender, bottom flange outlet, with built-in scale |
4 | Temperature control system | UK Sprirax sarco steam reduce system,Burket angle valve, JUMO temperature sensor | ||
5 | A-2 | Screw pump | Q=2T/h | made of sus304 stainless steel, pump lift is 60m |
6 | A-3 | Operating platform | made of sus304 stainless steel, size:4000*1000*1500mm | |
7 | A-4 | Colloid mill | Q=2T/h | made of sus304 stainless steel,JMS-180 |
8 | A-5 | Buffer tank | 300L | made of sus304 stainless steel, |
9 | A-6 | Rotor pump | Q=2T/h | made of sus304 stainless steel, pump lift is 60m |
10 | A-7 | Temporary storage tank | 2000L | SUS304,double layers, PU insulation, vertical agitator, airtight manhole,ladder,digital readout thermometer,CIP cleaning ball, glass tube level indicator |
11 | A-8 | Rotor pump | Q=3~5T/h | made of sus304 stainless steel, pump lift is 60m |
12 | Subtotal A: | |||
13 | B | Melting unit | ||
14 | B-1 | High speed emulsification tank | V=600L | made of sus316L stainless steel, with insulation, with high speed shearing mixer mounted from bottom, speed is 1400rpm, with digital show thermometer, with level scale inside wall |
15 | B-2 | Centrifugal pump | Q=5T/h | made of sus316L stainless steel, pump head is 24m, ABB motor |
16 | B-3 | Twin pipe filter | Q=5T/h | SUS316, mesh size 100M |
17 | B-4 | Platform | SUS304,size:1200*1000*1200 | |
18 | Subtotal B: | |||
19 | C | Blending unit | ||
20 | C-1 | blending tank | V=2000L | made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator |
21 | C-2 | centrifugal pump | Q=3T/h | made of sus316L stainless steel, pump head is 24m, ABB motor |
22 | C-4 | high pressure homogenizer | 1.5T/h | SUS316L, 25Mpa, (starting box included) |
23 | C-5 | blending platform | SUS304,6000*800*1500 | |
24 | Subtotal C: | |||
25 | D | Heating unit | ||
26 | D-1 | Temporary storage tank | V=1000L | made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator |
27 | D-2 | Centrifugal pump | Q=5T/h | made of sus316L stainless steel, pump head is 36m, ABB motor |
28 | D-3 | Plate heat exchanger | 1.5T/H | SUS316L, two section type,T1=20℃, hot water heating, Spirax sarco steam regulating system, stainless steel steam and water mixer, Jumo temperature sensor, include hot water tank and hot water pump, second section is for tower water cooling, can cool product from 80 to 60℃ |
29 | Subtotal D | |||
30 | E | Sterilizing and Filling unit | ||
31 | E-1 | Tubular pasteurizer | 1.5T/H | SUS316L stainless steel, aseptic tye, tubular type, sterilizing parameters:137℃,5S,output temperature 30℃,PLC automatic control |
32 | E-2 | Full-automatic vacuum degasser | 1.5T/H | Full-automatic control, SUS316L stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
33 | E-3 | High pressure homogenizer | 1.5T/H | SUS316L, 25MPa, including starting cabinet, frequency conversion control |
34 | E-4 | Brick aseptic filling machine | 250ml/B, 6000B/H | |
35 | Subtotal E | |||
36 | F | Hot water unit | ||
37 | F-1 | Hot water tank | V=3000L | made of sus304 stainless steel, insulated with PU,with airtight manhole, cone top and bottom cover, ladder, glass tube level indicator |
38 | F-2 | Hot water pump | Q=5T/h | made of sus304 stainless steel, pump head is 24m, ABB motor |
39 | F-3 | Plate heater | Q=5T/h | plate heat exchanger is made of sus304 stainless steel, one cooling section, with plastic seal |
40 | F-4 | Temperature control system | UK Sprirax sarco steam reduce system | |
41 | Subtotal F: | |||
42 | G | CIP Unit | ||
43 | G | Semi-automatic CIP system | 3×2T | SUS304 stainless steel, double cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 300L×2 acid/alkali concentrate tanks |
44 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal |
Benefit of soybean milk processing line
a) Opportunities to implement products with custom recipes.
b) The opportunity to use the same processing line to produce multiple products.
c) The holding time at pasteurization temperature is very short.
d) Accurate mixing dosage and additional fragrance.
e) High quality final products maintain high nutritional value.
f) Extensive customization of end products.
g) Extend the shelf life of the product.
h) Maximum output and minimum production waste.
i) Due to the use of the most advanced technology, the highest energy saving is achieved.
j) Through the monitoring of each process stage, the line monitoring system is completed.
k) Record, visualize and print all daily production data.
l) Compared with traditional soybean extract, the product has higher quality.
m) During the soaking process, clean the soybeans accurately to remove all coloring substances released by the soybeans during the rehydration stage.
n) Very fine grinding, particle size reduction.
o) Completely extract soluble components such as protein, fat and carbohydrate.
p) Due to the action of lipoxygenase, the oxidation process is completely inactivated without unpleasant taste.
q) There was no product browning at the enzyme inactivation stage.
r) No beany smell.
Service flow chart