High Efficiency Dairy Making Processing Machine Milk Production Line Turnkey Project
In order to meet the needs of customers, the company has developed a mobile milk processing container. This special engineered milk processing container is made for remote areas or where there are problems with the infrastructure for collecting milk.
All devices are installed in one container and can be used after unloading. Using these small pasteurization devices, the shelf life of milk can be extended and homogenized. Many different packaging solutions are possible.
A completely hygienic processing plant that homogenizes and pasteurizes raw milk every hour. The device includes a milk collection system, a pasteurizer, a homogenizer and a bagging system. All devices are installed in one container. This unique container factory will operate in accordance with the highest international standards and produce high-quality products.
Production of pasteurized milk
In countries where milk is not processed or processed into dairy products, mobile milk processing containers provide a solution. Through our mobile milk processing containers, public health risks can be significantly reduced. Pasteurization is a life-saving straw for Industry and trade. Milk can be stored for longer periods and longer distances. A major advantage of the milk processing plant is that the milk processing does not require utilities. The milk treatment unit operates on a diesel generator.
Cheese and yogurt processing
We develop different container factories for various product types, such as cheese and yogurt production.
Brief introuction of UHT dairy processing plant
Brand Name: | Shanghai Beyond |
Model Number: | BY-UM |
Capacity | 5-200TPD |
Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
End product | Pure milk, UHT milk, long shelf life milk |
Shelf life | 35-40days, 3months, 6months, 12months (keep at room temperature ) |
Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
SNF | 8.5%(min) |
Main material for machines | SUS304 or SUS316 |
Package for end product | plastic pouch |
Certification: | ISO9001/CE/SGS |
Place of Origin: | China |
Manufacturer history | More than 10years |
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Equipment list and technical details:
Flow No. | Name | Size | Main technology parameter | Unit | QTY |
A | Milk collection and storage unit | ||||
A-1 | chiling tank | V=3000L | SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support | pcs | 2 |
A-2 | milk transport tank | V=5000L | SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc | pcs | 1 |
A-3 | loadometer | maximum weighing 15T | PCS | 1 | |
A-4 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-5 | Twin piping filter | 5T/H | SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh | Set | 1 |
A-6 | Milk cooling tank | 3000L | SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support | Set | 2 |
A-7 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-8 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-9 | powder and liquid mixer | 10T/h | SUS304,horizontal type | set | 1 |
B | pasteurizing unit | ||||
B-1 | plate pasteurizer | 1T/H | SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control | Set | 1 |
B-2 | High pressure homogenizer | 1T/H | 25MPa, including starting cabinet | PCS | 1 |
B-3 | buffer storage tank | 2000L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 1 |
B-4 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
C | Sterilization & Filling unit | ||||
C-1 | Tubular sterilizer | 1-1.25T/H | SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control | Set | 1 |
C-2 | Full-automatic vacuum degasser | 1-1.25T/H | Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device | PCS | 1 |
C-3 | High pressure homogenizer | 1-1.25T/H | 25MPa, including starting cabinet, frequency conversion control | PCS | 1 |
C-4 | Aseptic pouch filling machine | one head,4500pcs/hour, 250ml/pcs | PCS | 1 | |
C-5 | belt conveyor | material SUS304, length 4m | PCS | 1 | |
D | CIP system | ||||
D-1 | Semi-automatic CIP system | 3×0.8T | SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks | Set | 1 |
D-R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | Set | 3 |
E | ACCESSORY EQUIPMENTS | ||||
E-1 | chiller | air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump | pcs | 1 | |
E-2 | steam boiler | Q=500Kg/h | coal-burning type, steam pressure 8bar, with water treatment and dust remover | pcs | 1 |
E-3 | air compressor | Q=1m3/min | screw type air compressor, include air storage tank, cold drier unit etc | pcs | 1 |
E-4 | RO water treatment system | 2T/h | including sand filter, carbon filter, ion exchange,one stage RO system, automatic control | SET | 1 |
E-5 | water tank | 5000L | SUS304, single layer | SET | 2 |
F | Installation part | ||||
F-1 | Stainless steel piping system | Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38 | Set | 1 | |
F-2 | Power piping system | Power pipe line of whole preparation stage till filling part, not include heat insulation | Set | 1 | |
F-3 | Electric controling box | Control all equipments of whole preparation stage up to filling part | Set | 1 | |
F-4 | Electric installation material | Electric installation material of all equipments of whole preparation stage up stoped at filling part | Set | 1 | |
F-5 | Mounting and debugging fee | Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy) | Set | 1 |
Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk
Product Name | 5-200TPD Long shelf life UHT milk line |
Processing line type | Complete turn-key project |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 4-18persons |
Cooling water consumption | About 60-500M3 |
Steam consumption | About 200-4000T/H, |
Factory space needed | About 400-6000Sqm |
Warranty | 12 months |
We are experienced manufacturers and exporters. We have a technical team composed of experts in R & D and innovation. It is worth noting that we have high-level factories and cooperative factories, which can provide efficient manufacturing and high-end products when processing batch orders.
Q: how do I know the details and quality of your machine?
A: first of all, we have a product manual, including all the details of most production lines, such as parameters, materials, output and so on; Second, we can provide you with on-site videos to introduce the working process and the working mode of mechanical parts in detail; Finally, we warmly welcome you to visit our factory.
Q: why us?
A: we have been committed to the machinery manufacturing industry for more than 15 years. We have proved over time that customer responses and comments are the most effective evidence.