Complete Tomato Paste Processing Equipment Machine Tomato Paste production plant
We are a professional manufacturer of tomato processing equipment. Our ketchup processing equipment has a processing capacity of 2.5 tons per hour, which can effectively fill the income gap between tomato and vegetable farmers in the off-season and peak season, and increase farmers' income.
We propose to establish tomato paste processing plants in rural areas near tomato farms to ensure the availability of fresh tomatoes and reduce the time and energy wasted in the transportation process.
Tomatoes can be eaten not only as fresh fruit, but also as seasoning sauce. Even if they are processed into ketchup, they still taste delicious. As part of the global cooking ingredients, ketchup can be found in any kitchen around the world.
How to make ketchup?
The processing and production process of tomato paste mainly includes raw material transportation and rough washing → fruit selection → bubble cleaning → crushing → forced feeding → preheating, preheating → beating → mixing → concentration → disinfection, sterilization → to the next process
The processing steps of tomato sauce are as follows:
1. In order to prevent tomato skin from being damaged, we designed water flow to transport fresh tomatoes and conduct rough washing;
2. Take off the belt and remove rotten, wormhole and immature tomato young fruit;
Tomato cleaning details
Tomato cleaning details
3. The bubble cleaner can clean and sterilize tomatoes more thoroughly and remove impurities such as pesticide residues on the skin;
4. Crusher, which is used to crush the cleaned whole tomato into pieces;
5. Preheater, used to preheat crushed tomatoes. The preheating temperature and time are determined according to your requirements for the color, concentration and taste of tomato paste;
6. A tomato paste making machine, which makes preheated tomato pieces into tomato paste;
7. Vacuum thickener, due to the high water content in tomato pulp after the preliminary beating and preparation process, needs vacuum concentration to remove excess water to achieve the ideal de-gray;
8. The plate-type sterilizer, this equipment and the aseptic large bag filling machine form a system to realize the aseptic filling of liquid products such as ketchup.
The main equipment used in ketchup or ketchup preparation are:
• cleaning device
• washing water filtration unit
• sort conveyors
• fruit processing plant
• pulp and finisher
• vacuum evaporator
• double jacketed steam kettle
• pasteurizer
• formula cans
Brief Information:
Product Name | 2-50T/H Tomato/Carrot processing line |
Processing line type | Complete turn-key project |
Juice yield | ≥ 90% |
Final product brix | 7-12brix(for juice) |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months |
Features of Tomato/Carrot processing line
1. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
2. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
3. End product with pure flavor, bright color, and high output percentage;
Production line machine composition:
fruit collecting and feeding;
tomato washing machine;
tomato sorting machine;
cold break tomato pulping machine;
tomato puree storage tank;
tubular tomato pre-heating machine ;
tomato refining machine;
tomato paste/sauce/ketchup evaporator;
tomato paste/sauce/ketchup storage tank;
tomato paste/sauce/ketchup sterilizer;
tomato paste/sauce/ketchup aseptic filling machine.
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-TC |
Capacity | 2-50T/H |
Raw material | Fresh tomato / carrot/tomato paste |
End product | NFC fresh tomato juice, concentrated tomato paste, concentrated carrot juice, tomato ketchup, tomato sauce, tomato puree, etc. |
Juice yield | ≥ 90% |
Final product brix | 7-12brix(for juice) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Advantages of tomato sauce production line:
1. Unique water flow conveying design improves work efficiency;
2. Wide range of application, the production line is also applicable to the production of chili sauce;
3. The fruit pulping machine of tomato processing plant has a variety of mesh sizes to choose from.
4. Adopt CIP cleaning system, which is easy to clean and maintain.
The obtained tomato paste is filled in a sterile container, which is not only convenient for transportation, but also has a shelf life of 1-2 years. You can sell them to local small-scale tomato processing plants in batches, and then they use limited ketchup processing equipment to make them into bottled or bagged ketchup products, which are usually found in our supermarkets.
About 80% of tomatoes in the world are fresh, while the remaining 20% are used in tomato processing industry. As an important flavoring ingredient, processed tomato products,
Fast food restaurants, hotels, restaurants and families. There are many processed tomato products on the market.
Some of them include peeled tomatoes, partially dehydrated tomatoes, diced tomatoes, tomato snacks, ketchup, ketchup, soup, juice, sauce, powder and concentrated juice.
If you have any questions about ketchup processing, please leave a message online at any time. We can provide you with a set of specific and detailed ketchup production line solutions according to your needs, and provide on-site installation, commissioning and training for professional engineers!!
Work flow chart