Masonry mortar production line dry mortar premix plant dry mortar plant

Description:

The energy-saving and environmentally-friendly continuous dry mortar production line subverts the traditional intermittent high-power mixing production mode, and utilizes the self-weight of the material to ensure the accurate production ratio of the mortar through a specially designed three-stage mixing and mixing system and a precise dynamic metering system. Stirring is particularly uniform. The equipment actually produces more than 30-120 tons of dry mortar per hour, which consumes a small amount of electricity. The conventional power is only about 110kw. The normal running motor is only 35.7KW, and the stirring power is only 13.2KW. The rest of the motors are intermittently operated. Tons of mortar consume less than 1 degree of electricity. If the annual output is 300,000 tons, the annual electricity cost can be saved by more than 1 million yuan. The economic benefits and social benefits are considerable!The equipment is a typical energy-saving and environmentally-friendly product. It is a revolutionary development of the production mode of the mortar industry. It is the first of its kind in the world and at home. The technology is at the international and domestic leading level!

Parameter:

Details:

1. Accurate metering system
There are many ways to measure and mix. Among them, the screw conveyor is superior in performance. It is suitable for all powder materials in the mortar. It adopts frequency conversion control, wear-resistant materials, horizontal arrangement, high precision and long service life. For example, the additive (small material) is measured in a small amount. The ratio of one to one thousand to ten thousand is critical to the measurement requirements.

2. Efficient mixing system:
The twin-shaft, gravity-free mixer (with liner) is part of the production of mortar materials and the “heart” of the overall production line. The machine achieves the following performance.
(1) The mixing uniformity is 99% or more, and the mixture is uniformly mixed in about 1-3 minutes.
(2) With a unique mixing principle and mixer design to achieve a reduction in the quality of mixing and high efficiency.
(3) The whole machine adopts air-tight seal, pneumatic large open door, unique discharge device door, anti-wear design of blade blade, long life, convenient maintenance, reliable and stable.

3. Finished warehouse and secondary mixing system
The system realizes fast and continuous discharging, and can smoothly discharge the air flotation device for the special raw material warehouse. The finished product warehouse and the secondary mixing eliminate the fiber and the fluidity is poor, and the granular material is easy to bridge and adhere.

4. Environmentally friendly packaging systems and bulk technology
The packaging range is 10-50kg, which meets different project requirements. Through the control system, the operator only needs to put the bag into the valve port, and other work can be completed automatically. The products are transported to the pallet table for storage by the belt conveyor, and the product is put into storage by the forklift. Accurate weighing and high packaging quality.

5. Steel frame platform: It is made of high-quality heavy steel pipe, channel steel, square pipe, steel plate, round pipe and other materials. It is stable and stable, and has strong bearing capacity, which ensures the safety of the whole set of equipment.

6. Computer intelligent control system LCPLC: This system has self-checking precision software calibration and maintenance convenience, color CRT display section equipment process flow chart, with double warehouse simultaneous feeding to reduce batching time, recipe management, printing real-time ingredient list, formula yield, Raw material consumption report, and count the quantitative management report of the class day, Wednesday, ten, and month.

Installation site: