1. Equipment Description
Zero Dynamic’s Two Station Horizontal Power Tool Outer Rotor, Brushless Motor Outer Rotor Automatic Balancing Machine is a horizontal automatic balancing machine designed for client's rotor workpieces with shafts such as impellers of power tools. The machine can be designed with anti-magnetization program depending on whether the client's products are magnetized or not. The de-weighting of the machine can be decided according to the requirements of the customer's products, whether it is single-plane correction balancing or double-plane correction balancing. The machine is equipped with industrial-grade vacuum cleaner to adsorb the powder generated during balancing and correction to ensure that no cutting fillings is left on the surface of the machine. The equipment can meet the needs of different products for dynamic balance measurement and correction by changing fixtures.
The measuring station of Zero Dynamic’s Two Station Horizontal Power Tool Outer Rotor, Brushless Motor Outer Rotor Automatic Balancing Machine adopts soft bearing structure and high sensitivity vibration sensor, which has the advantages of high vibration resistance and high repeatability. The de-weighting station can select suitable tools according to the material and de-weighting requirements of the customer's products, and the number and position of drilled holes can be set in the dynamic balancing software. The equipment cleans the iron chips through high-power industrial vacuum cleaner, the cutting position is in the closed space, the chips are not easy to fly out; the design of the air flow path has a strong suction force in the cutting position. The vacuum cleaner is flexibly mounted, always close to the rotor during the cutting process.
Serial No. | Item Details | Parameter Range |
1 | Equipment Model | XH-7602-D-D |
2 | Maximum workpiece mass (g) | 50-200 |
3 | Rotor outer diameter (mm) | 35-50 |
4 | Rotor journal diameter (mm) | 2-6 |
5 | Supporting rotor span (mm) | 20-120 |
6 | Balance speed (rpm) | 1500-4000 |
7 | Drive method | DC motor drive |
8 | Minimum balance display value (mg) | 0.1mg |
9 | Maximum measurement accuracy (g.mm) | 0.01 |
10 | Repeatability (mg) | <3mg (Residual product unbalance ≤10mg) |
11 | Maximum workpiece allowable residual unbalance (mg) | 65 |
12 | Fixture changeover time (min) | ≤30 |
13 | Balancing function | Single-plane / double-plane (can be set according to the actual product requirement) |
14 | Balancing correction method | Drilling |
15 | Unbalance reduction ratio (%) | 90 |
16 | De-weighting depth (mm) | ≤0.6 (can be set according to actual product requirement) |
17 | Equipment color | Computer Gray |
18 | Equipment dimension (mm) | 800*1300*1700 |
3. Equipment Photo:
4. Main Features:
4.1 Soft bearing measuring structure + high sensitivity acceleration sensor, no lateral sensitivity, lower requirement for position limitation.
4.2 Anti-magnetic solution can be designed and provided depending on whether the customer's product is magnetized or not.
4.3 According to the requirement of the product, it can be decided whether to do single-plane balance or double-plane balance correction.
4.4 The structure of the equipment is reasonably designed and easy to do changeover.
4.5 High-power industrial vacuum cleaner adsorbs the iron chips, and the chips are not easy to fly out.
4.6 Fully independent intellectual property rights, the same series of products have a variety of equipment, can meet the dynamic balancing needs of different specifications of products.
4.7 According to the features of the products, R, V, T, H type cuttuers can be used to correct the unbalance.
Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.
Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.
Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.