Single Station Pump Impeller Automatic Milling Correction Balancing Machine

1. Equipment Description

Zero Dynamic’s Single Station Pump Impeller Balancing Machine Automatic Milling Correction Balancing Machine is compatible with the dynamic balance test and milling correction of stainless steel impellers with impeller diameters ranging from Φ160mm to Φ500mm, and the balance correction method is beveled milling. Because of beveled milling, the equipment adopts BT50 power spindle, which ensures that the equipment will not shake due to the lack of rigidity during cutting.

Zero Dynamic’s Single Station Pump Impeller Balancing Machine Automatic Milling Correction Balancing Machine is mainly composed of balance measuring mechanism, automatic milling system, dust-absorbing device, including box, strong power box, weak power box and other parts. The balance measuring mechanism adopts internal rising type pneumatic elastic fixture to fix the workpiece, which has the features of simple structure, high centering precision, reliable clamping, convenient installation and disassembly, etc.. Taper fit is adopted between the elastic sleeve and the mandrel; and the self-locking fixture cylinder is used, so that it won't loosen the workpiece in the case of a sudden loss of pneumatic pressure. The automatic milling system consists of axial automatic feed mechanism and circular arc rotating mechanism. The system can analyze the unbalance value and angle of the rotor into correction data, and the PLC controls the milling mechanism to make automatic correction to the impeller. The PLC controls the milling mechanism to correct the impeller automatically. When correction, the axial automatic tool feeding mechanism controls the milling depth, and the three-jaw chuck controls the milling angle.

3. Equipment Photo:

4. Main Features:

4.1 Internal rising type pneumatic elastic fixture fixes the workpiece with high precision centering and reliable clamping.

4.2 Rigid structure design, long service life.

4.3 The equipment can be operated as a single machine, and can be linked to the automatic line for fully automatic production, and can be docked with MES system to realize data traceability.

4.4 Optical safety protection, automatic alarm and shutdown in case of failure.

4.5 Fully independent intellectual property rights, special products can be supported by highly customized solutions.

4.6 Balance correction method can be customized according to client's products.

4.7 XH8600 software measurement system integrates measurement, control and operation functions, and is composed of measurement and control unit and industrial PLC front and back office system.

4.8 The equipment uses industrial touch screen as the man-machine interaction tool, with clear and intuitive interface and powerful functions.

4.9 The equipment adopts international famous high-quality components, and can be easily and flexibly fitted with piezoelectric sensors.

4.10 All the system parameters are prompted with information, including parameter definition, setting range, equipment failure and alarm information, etc., which can reduce the learning cost of the client and quickly find the fault point.

6. Why choose Zero Dynamic Balancing Machine?

6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.

6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.

6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.

6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.

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